Общий каталог Dijet 2018 - страница 153
Навигация
Общий каталог Dijet 2012 на русском
Tooling by DIJET
Modular Head Series
Side Chipper MICTYPE
■ RECOMMENDED CUTTING CONDITIONS
● MIC type (ZCMT10...type insert) ＋ MSN Carbide Shank Holder
Tool dia. (mm)
16/18 20 20/22
Work Insert
Materials Grades No. of teeth 2N No. of teeth 2N No. of teeth 3N
ℓ ap n Vf ℓ ap n Vf ℓ ap n Vf
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)
Carbon steel 70 0.6 3,580 2,150 70 0.7 2,860 1,300 70 0.7 2,860 1,860
S50C, S55C
(C50, C55) JC5040 120 0.5 3,180 1,590 120 0.5 2,550 1,300 120 0.5 2,550 1,660
Below 250HB 160 0.3 2,980 1,490 190 0.2 2,390 1,100 190 0.2 2,390 1,550
Mold steel JC5040 70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
HPM7, PX5, NAK80,
P20 (1.2311,P20) JC5015 120 0.5 3,180 1,600 120 0.5 2,550 1,050 120 0.5 2,550 1,530
30-43HRC For over 40HRC
160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,530
Die steel 70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
SKD61, SKD11
(1.2344, 1.2379)
JC5040 120 0.5 3,180 1,600 120 0.5 2,550 1,050 120 0.5 2,550 1,530
Below 255HB 160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,530
70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
Stainless steel
SUS304 JC5015 120 0.5 2,980 1,490 120 0.5 2,390 990 120 0.5 2,390 1,400
Below 250HB
160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,400
Hardened die steel 70 0.4 1,400 350 70 0.5 1,100 255 70 0.5 1,110 420
SKD61, SKD11
(1.2344, 1.2379)
JC5015 120 0.3 1,200 300 120 0.3 950 220 120 0.3 950 330
40-50HRC 160 – – – 190 – – – 190 – – –
Grey & Nodular 70 0.6 2,980 1,800 70 0.7 2,400 1,320 70 0.7 2,400 1,680
cast iron
FC, FCD (GG, GGG) JC5015 120 0.5 2,980 1,650 120 0.5 2,400 1,320 120 0.5 2,400 1,580
Below 300HB 160 0.3 2,500 1,380 190 0.2 2,070 1,130 190 0.2 2,070 1,400
70 2.0 8,000 4,000 70 2.0 6,400 3,200 70 2.0 6,400 4,480
Aluminium alloy
50-110HB
FZ15 120 1.5 8,000 3,600 120 1.5 6,400 3,200 120 1.5 6,400 4,160
160 1.0 6,700 3,000 190 1.0 5,600 2,520 190 1.0 5,600 3,640
70 2.0 8,000 4,000 70 2.0 6,400 3,200 70 2.0 6,400 4,480
Aluminium alloy
50-110HB
JDA10 120 1.5 8,000 3,600 120 1.5 6,400 3,200 120 1.5 6,400 4,160
160 1.0 6,700 3,000 190 1.0 5,600 2,520 190 1.0 5,600 3,640
ℓ: Overhung length, ap: Depth of cut, n: Spindle speed, Vf: Feed speed
■NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 150mm. B137
Modular Head Series
Side Chipper MICTYPE
■ RECOMMENDED CUTTING CONDITIONS
● MIC type (ZCMT10...type insert) ＋ MSN Carbide Shank Holder
Tool dia. (mm)
16/18 20 20/22
Work Insert
Materials Grades No. of teeth 2N No. of teeth 2N No. of teeth 3N
ℓ ap n Vf ℓ ap n Vf ℓ ap n Vf
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)
Carbon steel 70 0.6 3,580 2,150 70 0.7 2,860 1,300 70 0.7 2,860 1,860
S50C, S55C
(C50, C55) JC5040 120 0.5 3,180 1,590 120 0.5 2,550 1,300 120 0.5 2,550 1,660
Below 250HB 160 0.3 2,980 1,490 190 0.2 2,390 1,100 190 0.2 2,390 1,550
Mold steel JC5040 70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
HPM7, PX5, NAK80,
P20 (1.2311,P20) JC5015 120 0.5 3,180 1,600 120 0.5 2,550 1,050 120 0.5 2,550 1,530
30-43HRC For over 40HRC
160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,530
Die steel 70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
SKD61, SKD11
(1.2344, 1.2379)
JC5040 120 0.5 3,180 1,600 120 0.5 2,550 1,050 120 0.5 2,550 1,530
Below 255HB 160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,530
70 0.6 3,180 1,600 70 0.7 2,550 1,050 70 0.7 2,550 1,530
Stainless steel
SUS304 JC5015 120 0.5 2,980 1,490 120 0.5 2,390 990 120 0.5 2,390 1,400
Below 250HB
160 0.3 2,980 1,490 190 0.2 2,390 990 190 0.2 2,390 1,400
Hardened die steel 70 0.4 1,400 350 70 0.5 1,100 255 70 0.5 1,110 420
SKD61, SKD11
(1.2344, 1.2379)
JC5015 120 0.3 1,200 300 120 0.3 950 220 120 0.3 950 330
40-50HRC 160 – – – 190 – – – 190 – – –
Grey & Nodular 70 0.6 2,980 1,800 70 0.7 2,400 1,320 70 0.7 2,400 1,680
cast iron
FC, FCD (GG, GGG) JC5015 120 0.5 2,980 1,650 120 0.5 2,400 1,320 120 0.5 2,400 1,580
Below 300HB 160 0.3 2,500 1,380 190 0.2 2,070 1,130 190 0.2 2,070 1,400
70 2.0 8,000 4,000 70 2.0 6,400 3,200 70 2.0 6,400 4,480
Aluminium alloy
50-110HB
FZ15 120 1.5 8,000 3,600 120 1.5 6,400 3,200 120 1.5 6,400 4,160
160 1.0 6,700 3,000 190 1.0 5,600 2,520 190 1.0 5,600 3,640
70 2.0 8,000 4,000 70 2.0 6,400 3,200 70 2.0 6,400 4,480
Aluminium alloy
50-110HB
JDA10 120 1.5 8,000 3,600 120 1.5 6,400 3,200 120 1.5 6,400 4,160
160 1.0 6,700 3,000 190 1.0 5,600 2,520 190 1.0 5,600 3,640
ℓ: Overhung length, ap: Depth of cut, n: Spindle speed, Vf: Feed speed
■NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 150mm. B137