”METAL SLASH MILL” MSX Type Recommended Cutting Conditions WorkMaterial Coated CuttingCarbideSpeedGradevc (m/min)InsertCat.No. Endmill Type (øD) Shell Type (øD)ø16ø20ø25ø32ø40ø50~66ø80~100docFeed ratedocFeed ratedocFeed ratedocFeed ratedocFeed ratedocFeed ratedocFeed rate(mm)(mm/tooth)(mm)(mm/tooth)(mm)(mm/tooth)(mm)(mm/tooth)(mm)(mm/tooth)(mm)(mm/tooth)(mm)(mm/tooth) WDMT 0603 0,8 0,8 0,8 0,8 0,8 0,8 – – – – – – – – General Steel (Below HB200) ACP200 100-150-200 WDMT 0804WDMT 1205–– – 1,0 1,0 1,0 1,2 1,0 1,2 – – – – ––––––1,21,41,21,41,21,4––– WDMT 1406 – – – – – – – – 1,5 1,5 1,5 1,5 1,5 1,5 WDMT 0603 0,7 0,8 0,7 0,8 0,7 0,8 – – – – – – – – Alloy Steel (Below HRC45) ACP200 80-130-180 WDMT 0804WDMT 1205–– – 0,8 1,0 0,8 1,2 0,8 1,2 – – – – ––––––1,01,41,01,41,01,4––– WDMT 1406 – – – – – – – – 1,3 1,5 1,3 1,5 1,3 1,5 WDMT 0603 0,8 0,7 0,8 0,7 0,8 0,7 – – – – – – – – Stainless SteelX5CRNI1810,ACP300Others80-120-150 WDMT 0804WDMT 1205WDMT 1406–––– 1,0 0,8 1,0 0,8 1,0 0,8 – – – – – ––––––1,21,21,21,21,21,2–––––––––1,51,31,51,31,51,3 WDMT 0603 0,8 1,0 0,8 1,0 0,8 1,0 – – – – – – – – Cast IronGG, GGGACK300 100-150-200 WDMT 0804WDMT 1205–– – 1,0 1,2 1,0 1,4 1,0 1,4 – – – – ––––––1,21,51,21,51,21,5––– WDMT 1406 – – – – – – – – 1,5 1,8 1,5 1,8 1,5 1,8 WDMT 0603 0,5 0,5 0,5 0,5 0,5 0,5 – – – – – – – – Hardened Steel (Below HRC50) ACK300 40-80-100 WDMT 0804WDMT 1205–– – 0,5 0,6 0,5 0,8 0,5 0,8 – – – – ––––––0,61,00,61,00,61,0––– WDMT 1406 – – – – – – – – 1,0 1,2 1,0 1,2 1,0 1,2 Insert Cat. No. Max doc r l The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. WDMT 0603.... 1,0 1,5 The above figures are guidelines for use with the BT50 machine tool. WDMT 0804.... 1,5 2,0 l The above cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less. WDMT 1205.... 2,0 2,0 When tool overhang is more than L/D=3 and less than or equal L/D=5, settings should be adjusted to approximately WDMT 1406.... 2,5 2,0 70 to 80% of those indicated in the above cutting conditions (i.e. doc and Feed Rate). When tool overhang is more than L/D=5 and less than or equal L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above cutting conditions (i.e. doc and Feed Rate). Information for Programming For machine programming, please use the theoretical corner radius (R) shown in the list. Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below. Body Insert Theoretical Radius (R) Remaining Depth (d) MSX 06000 WDMT 0603.... 2,0 0,403 MSX 08000 WDMT 0804.... 2,5 0,593 d MSX 12000 WDMT 1205.... 3,0 1,030 MSX 14000 WDMT 1406.... 3,5 1,219 Plunging and Helical Boring WDMT0603ZDTR WDMT0804ZDTR WDMT1205ZDTR WDMT1406ZDTR Cutter doc : max 1,0 doc : max 1,5 doc : max 2,0 doc : max 2,5 Ramping Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring a min. max. a min. max. a min. max. a min. max. max. øB øB max. øB øB max. øB øB max. øB øB doc: Max. Depth 16 6°00’ 21 31175°00’2333 18 4°30’ 25 35 a: Max. Angle 20 3°30’ 29 39 7°30’ 25 38 22 3°00’ 33 43 5°30’ 29 42 25 2°00’ 39 48 4°00’ 35 48 Helical Boring 28 3°00’ 41 54 32 2°30’ 49 62 6°30’ 42 63 35 2°00’ 55 68 5°00’ 48 69 40 1°30’ 65 78 4°00’ 58 79 6°00’ 53 78 50 2°30’ 78 99 3°30’ 73 98 63 2°00’ 103 124 2°00’ 99 124 66 1°30’ 109 130 1°45’ 105 130 80 1°30’ 133 158 B min. B max. 100 1°00’ 173 198 H11 Endmills Indexable