Coated SUMIBORON for Hardened Steel Machining BNC2010/BNC2020 ■ Performance ● BNC2010 ● BNC2020 7 After 8km After 5km Conventional Coated CBN 6 ■ Surface Roughness Rz (μm) BNC2020 5 Conventional After 3km 4 ■ Notch wear Coated CBN ● 3 ■ After 8km 2 ● ● BNC2010 After 2.5km ●■ Competitor's 1 Coated CBN 0 2 4 6 8 0 2.5 5.0 Cutting Distance(km) Minimal notch wear Tool Life(km) Work Material:SCM415 58-62HRC (Continuous) Work Material:SCM415-5V 58-62HRC (Interrupted) Insert:4NC-DNGA150408 Edge Treatment:S01225 Insert:4NC-CNGA120412 Edge Treatment:S01225 Cutting Conditions: c =160m/min =0.08mm/rev p = 0.1mm Wet Cutting Conditions: c=130m/min = 0.1mm/rev p= 0.6mm Dry ■ Application Examples BNC2010 BNC2020 【Continuous External Turning of Main Shaft】(58 to 60HRC) 【Carburized Layer Removal for Sun Gear】(58 to 60HRC) BNC2010 provides excellent wear resistance and achieves BNC2020 achieves long tool life in high load cutting. excellent surface roughness. 100 300 No.of Workpieces Cutting Distance 5.7km tool life 2.3x No.of Workpieces tool life 1.5x 200 50 100 0 0 Surface Roughness Ra=0.6μm BNC2010 Conventional BNC2020 Conventional Coated CBN Coated CBN Insert:4NC-DNGA150408(BNC2010) Insert:4NC-CNGA120408(BNC2020) Cutting Conditions: c= 200m/min = 0.10mm/rev p= 0.35mm Dry Cutting Conditions: c= 100m/min = 0.15mm/rev p= 0.5mm Wet L 【CVJ Outer Race Facing】(58 to 60HRC) 【Interrupted Machining of CVJ Cage Window】(58 to 60HRC) SUMIBORON BNC2010 with a WH type wiper insert maintains excellent surface Strong edged HS type BNC2020 exhibits stability in interrupted roughness for a long time. cutting. 700 tool life 1.8x 300 tool life 1.5x No.of Workpieces 500 Cutting Distance 4km No.of Workpieces 200 300 100 0 0 Surface Roughness Rz=1.6μm BNC2010 Conventional BNC2020 Conventional WHType Coated CBN HSType Coated CBN (Wiper Insert) (Strong edge type) Insert:2NC-CNGA120412WH(BNC2010) Insert:3NC-TNGA160420HS(BNC2020) Cutting Conditions: c= 150m/min = 0.2mm/rev p= 0.2mm Dry Cutting Conditions: c= 120m/min = 0.10mm/rev p= 0.15mm Dry L13