TToool lTool ••WWhhe•enWneevhveernrpepovoessrsipbibolelse,s,sibseelele,csctetalanencetenandndmeminlildllwwmitihtllhtwhtheitehlaltarhgregeelsastrtdgdieaisamtmedetieaterm,r,seshtehoror,trsetehssot tfrltfuelutsettelfeluentngegthlteh,n, gth, Application Tips aannddsashnhodortrsetehssot tortovevesertaroallvlleelrenangllgthltehfnofgortrthhthfeoebrbethesest trbirgeigisditditriyitgyidity ••LLoonn•ggLflofulnutegtetfoltuotoleslstaoaroerlesnnaoortetininteotentndindetedednfodforerpdpofoccrkkepetoitncingkg,e,stislnologttt,itnsinglog,t,otiornrhghe, eoaarvvyhyepparorvofyifliplnirngogf–il–ilnilmgimi–titRliRwmwitotRo.w0.02t2DoD.02D ••HHigigh•hHPPeigerhfrofPormremrafaonnrcmceeatontocoleslstmomoinilnsimimizinezeimccyiyzceclelcetyitmcimleeeatianmndedeaexnxtedtenendxdtoetonoldlitlfoiefeol life Tool • Whenever possible, select an end mill with the largest diameter, shortest flute length, and shortest overall length for the best rigidity TToool lHTHooldldeHerosrslders ••HHoo•ld •ldeLHeroosrnslwdgweiftrlihtushtaweadidtetoheqoqualuasdateaetqerguegranirptieoptpginiirnngiptgepppnrinerdegsesdpsururfeoerseraspaunonrdecdTkaTIeRnItRdianaTrgerI,eRrseraleoqrqteutuiirniergeqd,duoirrehdeavy profiling – limit Ae to .02D ••SStut•ub •bHShhoitguoldhbldePheroserslrodforoerrzrmsezeroaorrnolzceleeenrngotgtohltoehcnlscogomltlhlelietnctsiomstlyltieylzetleeshcthoyyolldceldeleherosrtsliadmareeerresraeranecrdceooemrmxemtcmeeonenmdndmdetoedeodnflodfloreifrhdehefeoaarvvyhyessatotvocyckskrteoremcmkoorvevamal loval ••WWhhe•enWnuhusesinningugsssoinoligldidshohloiddldeherosrs,ld,heharansnd,dhgagrnoroduungndrdosuscncredrewswcfrlfaelatwstsaflaraertesnnaoortetrernecocotomrmemcmeoenmndmdeedednded Tool Holders • Holders with adequate gripping pressure and TIR are required WWoorkrWkppioeierckcepeiece ••SSeec• •cuSuSrerteuecbculalhrameomplcdpilneaingrmgsopofinrfthgtzheeoerwfowtohlorekrnkpwgpieotihecrkcecpeowiewllicelileltlresrwetdyidulluecrcehedocuclhdchaeatrttcestehrararatnetnedrdredadceneofldfmelecdmcteitoefilonendcetiodnfor heavy stock removal • When using solid holders, hand ground screw flats are not recommended MMaacchMhinianecehine ••SSppin•indSdlepleimnmdulusestmtbbeuesintinboeopptiintmimoupumtmimccouonmnddictiotoinondnfiotfiororpnprferoecrcipsisereTcTIiRsIReaaTnnIdRdmamanaxdximmimuaumxmimtotuomol litlfoiefeol life Workpiece ••SSuuf•f •fifcSiScieeuiecnffnuticthriehoeorncsrtlseahepmoporpowsiwenepgerorioswifsreterhreqeiqusuwirieroeqdrduktpoitroiepedpecerteofrofwoprmreilmlrfaroaetrtdrmerueccacoetomrmcemhcmeaoentmtndemderedeadnnsdspdepeddeeedsfdspleseaceantdndiosdfneafeneddsfseeds ••RReed•duuRcceedruaracteteessrfaoftorerlsolowfowrplpoowweperormwmaeacrchmhinianeceshstiontoepsprerteovvepenrntetwvweonortkrkpwpieoiecrkcepeaieancnded/a/onordrtot/ooolrldtdaoamomladagageme age Machine • Spindle must be in optimum condition for precise TIR and maximum tool life CCooolalCanontotlant ••AAvvo• •oidSiAdruverfoef-iim-dcmiirelilelinln-itnmghgicollchirnhispgiepspcstohtiwhrporseourutghighsrhouruesgseqheuoiuofrsfeaeadiriortbofblalpasierstrbtofloorarrlsimlqtiquoauirdtildircqecoucoidoolamlcanomntotaelasansndtneeaecdscesesnpseesaceareydrsyssaarnyd feeds ••MMa•ai •niRnMtateaiadniinuncctclaeelieanranacntcleecosaonoflaolcanrontlootwlwwaitnihtpthoawawpiptehprroraomppprapirarciaothetpeincriceoaosntenctcoecenopntnrrtcearaevtitneoiotnnrntawtioonrkpiece and / or tool damage ••GGeen•neeGrarealnlrerercacolomrmemcmeoenmndmdaateitoniondnsas:ti:ons: Coolant –•– WWAavato–etWierdrSarSoetoel-ulrmubSbilleolleilnOuOgbililcloeohrOriApiAlisroirBtrhBlAraloaisrustB:tg:TlhaTosoutols:lSeTStooetoeflealSslis,rte,MbMelolasolsd,ltdM&o&orDllDdiieqi&euSiSDtdetieceolSslos,tle,CaCeanlarstbr,aboCsonannrobeorocrAneAllsollsoryayASrSyltleoteyelSslsteels –•– WWMaaat–etiWnertrSaaSoitnoelulrcubSlbleeolealOunObilci:lle:SoSotOatliaailn:innSletlteswasiinstShlSetestaespelpSsls,rtoe,TTepitilratsiana,niTtueiiumtacm,no,HinuHicgmigeh,hnHTtTerigeamhmtpioTpenermaratputuerereaAtAullrloleoyysAs,l,NloNoyosnn,-FN-Feoernror-oFueusrsAroAllulolsoyysAslloys • General recommendations: MMeeththMoodedstshods ••CClilm im•bC—bmlimmWililblilaninmgtegirlsliisSngogelenuisneberglaerealnlOlyleyiplrparoerlrlefyeAfeprirrrereBedfedlarsret:dTool Steels, Mold & Die Steels, Carbon or Alloy Steels ••AAttt et•enAn—titoitoWnenntaotitooepnprrortSogogrplaruramobmgmlemrianOimngilgm:dSdeinettaagtaiilndislles,et,saotsoilsolS,lhttheoooleodllldeshe,rosrTs,lidt,TaeTInRrIsRi,u,,bmTbaIa,lRalH,anbincgacehle,aT,fniefxcimxteutu,prifreniixrngtagu,t,eruietnrctegc. ,.iAmeimltlpcopr.yorisomv,vepNecroocunvutt-etiFtnicengurgrtootionuolgsl tAololol ys ppeerfrofoprmremrafaonnrcmceeaanancndedeaexnxtedtenendxdtoetonoldlitlfoiefeol life Methods • Climb milling is generally preferred • Attention to programming details, tool holders, TIR, balance, fixturing, etc. improve cutting tool performance and extend tool life EENNDDEMMNILDILLMININIGLGLGIGNUUGIDIDGEEULLIINIDNEELINE END MILLING GUIDELINE DD1 1==cDDcuC1utt=t=itnicngcugudtttdiitaniianmgmgededtieatiearmrmeeteterLrL2 2==flLful2utAe=tPelfeMluentXngegt=hltehfnlugtteh length SSppeeSeSddpspseeaeeanddndssdFaaFenneddeddsFFseefoefeorddrCssCuffuototrTrTCyCypuupettesTTsyayparpereesbsbaaarsreseeedbdbaoasonseneRdRdaoadondianiRalRalWadWidadiidltahtWlh(Wi(ditdhRtRwh(w( R)w)Aaanendd)AaA)xnxiaadinalAdlDDxeAieapxpltihatDhl(eD(ApAetdhpd)t()hA(dA)p ) RReedduRuRcceteitdoiounncssttiootonSsSppteoeeSddsppseaeeanedndsdsFaFeanendedddsFFsemeemeadadysysbmbemaenayneybecbeceeesnsnesaecarceyrseywswashraheyrenywn: :wheh•n•eR:Rnww: •aanR•n dwdAAaeAdndadenexAdxcdceAeepedxdecrxereccedooemrmdemcmreoeenmcndomdamateitmoniondensanstdioantisons ••UUssini•ngU•g lsolUionnsnggignfllogfulnutlegotenoflogruretfeelxuxtoteterenenodxdretedednxrtdereeanadcdchrehetdoatocroelhslastcoholtsools ••UUssini•ngU•g lsolUionnsnggigntlogtonlolgolhnthoogolodltldeoheroosrlslhdoelrdsers ••MMaac•chM•hi niaMnincingahgcimnhmianinatgeitnermigraiaalmstlesahrhitaaearlrdsrideaherlasrtrhhtdhaaeanrrndltiehlsiarstetntedhldaisnteldisted EENNTTRERYENYNMTMTRERYETYTHMMHOEODETDTSHHSOODDSS PPrere-D-PDrrirleille-leDddrHilHloeoldeleHole HHeelilcicHaalellical SStrtaraigSighthrtat ight PPlulunngPgeleunge RRaammpRpamp RRaammpRpamp PPrere-d-PmPdrrrieleeiltli--lnhiddngorrgdiiillslliifisnonthgtgrhemiiesspoptrtshehrtefeeafpeprprrpereeldffiedcerarrrteeioddnesn. tryeenntrtyreymnmteretyhthmoodedtfhoforrdmmfooosrstmt ostaapppplilcaicapatpitoliocnnass.ti.ons.AAltletAreranArlmtnaeltaptreitnvriavenaneatmgitvmlieeveeteshmthrmoeeodeqtdshtushoaioradredersesrhaehaerdeerliuelcihccaheealeldlialciancfaendaledlasdasnt.rntdaLrdaiosgiswtghtrhrateatirrgiargrhamahmtmtprpriapnaimngmag.pnp.iginnlgeg.s.Hwigilhl HaUHaUnisgngiseghs2agelehsp5llHaUrlesls%eoaornislsageowmwtgetmwhwdtlipitenshlsipirlhnlsgliaolaageganmwatsnlhntlngsploidepilngrplloewrleagfleaweeaesfmenehdsslelrhdgppeisodegrisledwegsqaaheqahsunnrefhdaunoeidgrrisidtrrelgfrefeeerqaefhfssreaeeuneeeremadeaiderdrdndpsdepfrufedspaerucfraaertoecfeeenotodrdedxesgarsrdurtslcfaaereceffahamnntoeseemnddr6epdosdp°rde.tfafa.oe.Lexa1nGmnoLoxte°ngedoeltwpdgtelnlwneoe.ilenadfeesLxeerd2nsrotro.°graeotwoUa.frollnoeaRfm1epsodlsm1°eerulpi°tdolfrptrosieopafutfoleo.oomc12l.°ste2lptie°.ftif.enoet.goe2od°.lsto PPlulunPngPlgeuleunonogngnelyelyoionninlnylynoionninn-nf-neofoernrn-or-foufeeusrrsrroouuss au2au25ns5%nsidn%idnau2gssau2g5nsshsls5n%oihdolnsl%iodotonrlgstottstrigsth-tnsttlsiich-otnolngslicohoongtrlghotftirttgtepi-ftitstinep-ctnepispicngephngdipenhgdiigsfenefpgies.epsegdspe.pmepdpsidmendiseansaegsaetga.n.edtdmndemrssdiraaaaiaatlntesnledsrdriiaallss RGmRGmeeaeednataadenuetnneuRGmrecrigdracreaeaial/laedlneotsflpleueessfrpuwercerdauiwraeadipinrlldfliposftdlfplerooitscuewrorese2eeurqdei2p5qdllutlt5o%tutuiroo%tosiceoroelw2eeqslwml5sdutohalo%ohaiweanfrowecenendelwnhesde/rrloiohda/rranrorawe.manrermndamdepmdim/prrfpiofafaprifarcnmaticneadugnmpugrnillgfteipllgfaaltetsielcnolatsessaougnsmapwallgmtepapnalitsepnarldcolosrdcahrormahpeaierancipeqnadncehrducuehouhi6crra6°cieenc°.ede.hldouf6wcef°eee.edrd.fr.eaemdp. 24 END MILLS wwwE.kNyDoMceILraLS-sgstool.com