Application Tips TTooollTool ••WWhhe•enWneevhveernrpepovoessrsipbibolelse,s,sibseelele,csctetalanencetenandndmeminlildllwwmitihtllhtwhtheitehlaltarhgregeelsastrtdgdieaisamtmedetieaterm,r,seshtehoror,trsetehssot tfrltfuelutsettelfeluentngegthlteh,n, gth, aannddsashnhodortrsetehssot tortovevesertaroallvlleelrenangllgthltehfnofgortrthhthfeoebrbethesest trbirgeigisditditriyitgyidity ••LLoonn•ggLflofulnutegtetfoltuotoleslstaoaroerlesnnaoortetininteotentndindetedednfodforerpdpofoccrkkepetoitncingkg,e,stislnologttt,itnsinglog,t,otiornrhghe, eoaarvvyhyepparorvofyifliplnirngogf–il–ilnilmgimi–titRliRwmwitotRo.w0.02t2DoD.02D Tool ••HHigigh•hHPPeigerhfrofPormremrafaonnrcmceeatontocoleslstmomoinilnsimimizinezeimccyiyzceclelcetyitmcimleeeatianmndedeaexnxtedtenendxdtoetonoldlitlfoiefeol life • Whenever possible, select an end mill with the largest diameter, shortest flute length, and shortest overall length for the best rigidity TToool lHTHooldldeHerosrslders ••HHoo•ld •ldeLHeroosrnslwdgweiftrlihtushtaweadidtetoheqoqualuasdateaetqerguegranirptieoptpginiirnngiptgepppnrinerdegsesdpsururfeoerseraspaunonrdecdTkaTIeRnItRdianaTrgerI,eRrseraleoqrqteutuiirniergeqd,duoirrehdeavy profiling – limit Ae to .02D ••SStut•ub •bHShhoitguoldhbldePheroserslrodforoerrzrmsezeroaorrnolzceleeenrngotgtohltoehcnlscogomltlhlelietnctsiomstlyltieylzetleeshcthoyyolldceldeleherosrtsliadmareeerresraeranecrdceooemrmxemtcmeeonenmdndmdetoedeodnflodfloreifrhdehefeoaarvvyhyessatotvocyckskrteoremcmkoorvevamal loval ••WWhhe•enWnuhusesinningugsssoinoligldidshohloiddldeherosrs,ld,heharansnd,dhgagrnoroduungndrdosuscncredrewswcfrlfaelatwstsaflaraertesnnaoortetrernecocotomrmemcmeoenmndmdeedednded Tool Holders • Holders with adequate gripping pressure and TIR are required WWoorkrWkppioeierckcepeiece ••SSeec• •cuSuSrerteuecbculalhrameomplcdpilneaingrmgsopofinrfthgtzheeoerwfowtohlorekrnkpwgpieotihecrkcecpeowiewllicelileltlresrwetdyidulluecrcehedocuclhdchaeatrttcestehrararatnetnedrdredadceneofldfmelecdmcteitoefilonendcetiodnfor heavy stock removal • When using solid holders, hand ground screw flats are not recommended MMaacchMhinianecehine ••SSppin•indSdlepleimnmdulusestmtbbeuesintinboeopptiintmimoupumtmimccouonmnddictiotoinondnfiotfiororpnprferoecrcipsisereTcTIiRsIReaaTnnIdRdmamanaxdximmimuaumxmimtotuomol litlfoiefeol life Workpiece ••SSuuf•f •fifcSiScieeuiecnffnuticthriehoeorncsrtlseahepmoporpowsiwenepgerorioswifsreterhreqeiqusuwirieroeqdrduktpoitroiepedpecerteofrofwoprmreilmlrfaroaetrtdrmerueccacoetomrmcemhcmeaoentmtndemderedeadnnsdspdepeddeeedsfdspleseaceantdndiosdfneafeneddsfseeds ••RReed•duuRcceedruaracteteessrfaoftorerlsolowfowrplpoowweperormwmaeacrchmhinianeceshstiontoepsprerteovvepenrntetwvweonortkrkpwpieoiecrkcepeaieancnded/a/onordrtot/ooolrldtdaoamomladagageme age Machine • Spindle must be in optimum condition for precise TIR and maximum tool life CCooolalCanontotlant ••AAvvo• •oidSiAdruverfoef-iim-cdmiirelilelinln-itnmghgicollchirnhispgiepspcstohtiwhrporseourutghighsrhouruesgseqheuoiuofrsfeaeadiriortbofblalpasierstrbtofloorarrlsimlqtiquoauirdtildircqecoucoidoolamlcanomntotaelasansndtneeaecdscesesnpseesaceareydrsyssaarnyd feeds ••MMa•ai •niRnMtateaiadniinuncctclaeelieanranacntcleecosaonoflaolcanrontlootwlwwaitnihtpthoawawpiptehprroraomppprapirarciaothetpeincriceoaosntenctcoecenopntnrrtcearaevtitneoiotnnrntawtioonrkpiece and / or tool damage ••GGeen•neeGrarealnlrerercacolomrmemcmeoenmndmdaateitoniondnsas:ti:ons: Coolant –•– WWAavato–etWierdrSarSoetoel-ulrmubSbilleolleilnOuOgbililcloeohrOriApiAlisroirBtrhBlAraloaisrustB:tg:TlhaTosoutols:lSeTStooetoeflealSslis,rte,MbMelolasolsd,ltdM&o&orDllDdiieqi&euSiSDtdetieceolSslos,tle,CaCeanlarstbr,aboCsonannrobeorocrAneAllsollsoryayASrSyltleoteyelSslsteels –•– WWMaaat–etiWnertrSaaSoitnoelulrcubSlbleeolealOunObilci:lle:SoSotOatliaailn:innSletlteswasiinstShlSetestaespelpSsls,rtoe,TTepitilratsiana,niTtueiiumtacm,no,HinuHicgmigeh,hnHTtTerigeamhmtipoTpenermaratputuerereaAtAullrloleoyysAs,l,NloNoyosnn,-FN-Feoernror-oFueusrsAroAllulolsoyysAslloys • General recommendations: MMeeththMoodedstshods ••CClilm im•bC—bmlimmWililblilaninmgtegirlsliisSngogelenuisneberglaerealnlOlyleyiplrparoerlrlefyeAfeprirrrereBedfedlarsret:dTool Steels, Mold & Die Steels, Carbon or Alloy Steels ••AAttt et•enAn—titoitoWnenntaotitooepnprrortSogogrplaruramobmgmlemrianOimngilgm:dSdeinettaagtaiilndislles,et,saotsoilsolS,lhttheoooleodllldeshe,rosrTs,lidt,TaeTInRrIsRi,u,,bmTbaIa,lRalH,anbincgacehle,aT,fniefxcimxteutu,prifreniixrngtagu,t,eruietnrctegc. ,.iAmeimltlpcopr.yorisomv,vepNecroocunvutt-etiFtnicengurgrtootionuolgsl tAololol ys ppeerfrofoprmremrafaonnrcmceeaanancndedeaexnxtedtenendxdtoetonoldlitlfoiefeol life • Climb milling is generally preferred Methods • Attention to programming details, tool holders, TIR, balance, fixturing, etc. improve cutting tool performance and extend tool life EENNDDEMMNILDILLMININIGLGLGIGNUUGIDIDGEEULLIINIDNEELINE END MILLING GUIDELINE DD1 1==cDDcu11utt==titniccnguugdttttdiiianniamggmeddetiieataermmreetteerrLL2 2==flLfulL2ut2e=te=lfelufenltungetgtehltehlnegntghth SSppeeSeSddpspseeaeeanddndssdFaaFenneddeddsFFseefoefeorddrCssCuffuototrTrTCyCypuupettesTTsyayparpereesbsbaaarsreseeedbdbaoasonseneRdRdaoadondianiRalRalWadWidadiidltahtWlh(Wi(ditdhRtRwh(w( R)w)Aaanendd)AaA)xnxiaadinalAdlDDxeAieapxpltihatDhl(eD(ApAetdhpd)t()hA(dA)p ) RReedduRuRcceteitdoiounncssttiootonSsSppteoeeSddsppseaeeanedndsdsFaFeanendedddsFFsemeemeadadysysbmbemaenayneybecbeceeesnsnesaecarceyrseywswashraheyrenywn: :wheh•n•eR:Rnww: •aanR•n dwdAAaeAdndadenexAdxcdceAeepedxdecrxereccedooemrmdemcmreoeenmcndomdamateitmoniondensanstdioantisons ••UUssini•ngU•g lsolUionnsnggignfllogfulnutlegotenoflogruretfeelxuxtoteterenenodxdretedednxrtdereeanadcdchrehetdoatocroelhslastcoholtsools ••UUssini•ngU•g lsolUionnsnggigntlogtonlolgolhnthoogolodltldeoheroosrlslhdoelrdsers ••MMaac•chM•hi niaMnincingahgcimnhmianinatgeitnermigraiaalmstlesahrhitaaearlrdsrideaherlasrtrhhtdhaaeanrrndltiehlsiarstetntedhldaisnteldisted EENNTTRERYENYNMTMTRERYETYTHMMHOEODETDTSHHSOODDSS PPrere-D-PDrrirleille-leDddrHilHloeoldeleHole HHeelilcicHaalellical SStrtaraigSighthrtat ight PPlulunngPgeleunge RRaammpRpamp RRaammpRpamp PePenrenrtre-tyrd-PmPeydrmnrriemleeiteltlir--elnhtyiddhntgohrrmogdiiioldlslelidifisntfonthohfgtgrohremiriedmsspmopftrotoshehrosrtefesteafmtpeprprorpereseldftfiedcerarrrteeioddnesn. try AHaURGmAHaURGmneliseatgnegliseedenattghAras2aagedleenuretaehsp5nnllenuAHaURGmrrelrclresmlst%eoingdaroaarcnreaeliselsaiatgeoaawlmw/pttlaegedlreneottisfmwhwdttlpnvlleiuerepistiasfrenshplsvueinawerpirclehrnnlsgldaiueiawroaatleaagademggipaiinrnmwlattlsdfnlvmhlinpltilonsftdlfgesppelvoeidleeropiloitnsgerplltocueeeswwrorrleehsamegflt2eeaewurqeeaehdsrefmomi2p5qendllehudteessloeldt5o%lrthudtgeuppeiisqtoddroeo%tgsroshiisltceedouwegrssqaoahhelwo2aeeqesiqahsunlwnoremrlaf5drsdhudtohaunoeeidalgdreo%rrsohaiisweidatrreenflgrsofrrefweechenaeenerqaedfehelwfhasnshreeesareedeune/derrlereerloieohdmadae/arridaienurerdolrcrdawe.nmdihpansrdceepfrucrfahmndaedsepmaedrueecpaflmdreaimaelrtoe/cpdrrffeelipaeiolnofatodcrfadiepardxiencsfafrgacnrmaastrdienrutsdacnelcadfauglnaermeedcpeflfaughrnaaimllgnsntoesfdteeipaemllgnsnfatalddrte6epts.diernostldcndolaapts°rLerdsse.tdfaoafugana.oiose.sLmexaga1pwanGmllignsoLmwoxttetge°phanpngatreldoeltiwptsherdpatngaretledlconlwnaleootse.irirdlcaernahdfgreieorasLmarxegehprd2eanriehrsaraomntcraho.ip°eqngaraedomnttcwehoUa.mtfrrpdoulclnuoerheaoRfmpr1episuohia6dclpnrsarma1°eie6ru°climepengmni°tca°.dolfreptrdogsi.epeo.hlnpafutfpdouo.leo.ifgoomc1i2n6wcle.nfl°ste2°eglepegtiee°..ftei.dsf..enoreHdt.w.gfore2.eiagod°iemlh.lldstop. PauPaunslunsildnunidnPaugnsgPaugnsshlgesunlihdoeunslnidooonrlngsogotntrgsgh-ttnetlsich-yteonsllichyooonrlgiohoninrttgip-tnitstlp-ctnpiyslpicnynphnoipeinhgoinignienepgninps-egndspf-pmnpdeposifmenoiesreannaergnaet-gaonred-ftdmonufdeemrsesudsirraaraasiraatrlontesonleudsrudrsisiaallss aapppplilcaicapatpitoliocnnass.ti.ons. 2255%%2s25sl5%ol%otttsitnslionlgogttftteifinenegegddsffes.ee.eddss.. 22 END MILLS wwwE.kNyDoMceILraLS-sgstool.com