Каталог SGS инструмент для сверления - страница 5

BLIND HOLE THROUGH HOLE CROSS HOLE PRECAST HOLE INTERRUPTIONS $0.02 $0.005 (3%) (3%) $0.15 $0.03 (19%) (19%) TOOL COST ORIGINAL $0.23 NEW $0.05 MACHINING COST TOTAL COST (30%) TOTAL COST (30%) TO DRILL TO DRILL COOLANT COST $0.20 PER PART $0.04 PER PART MACHINE DOWNTIME COST (25%) $0.78 (25%) $0.17 TOOL CHANGE COST $0.12 $0.03 ADMINISTRATIVE COST $0.05 (16%) $0.01 (16%) (7%) (7%) $0.02 TOOL COST REDUCED BY MACHINE DOWNTIME COST REDUCED BY (2.35%) MACHINING COST REDUCED BY TOOL CHANGE COST REDUCED BY $0.12 COOLANT COST REDUCED BY ADMINISTRATIVE COST REDUCED BY (14.86%) TOTAL $0.18 Using 100 tools per job compared to 358 means less inventory and fewer purchase orders COST TO DRILL (23.46%) to issue resulting in improved administrative cost and reduced tooling cost per job. PER PART REDUCED BY Increasing the feed by 278% has decreased the total hours of machine time by 100 hours $0.15 $0.61 gaining manufacturing capacity; this factored with the hourly shop rate has resulted in the (19.55%) (79%) largest portion of the savings. $0.10 With a tool life of 500 parts compared to 140 parts or a 357% improvement in tool life $0.04 (12.51%) equates to less time dedicated to changing tools to keep the job running. (5.47%) Increasing the material removal rate by .28 cubic inches or 275% requires less time in the cut and a reduced use of coolant. www.kyocera-sgstool.com