
Basic Rack Profile I / For finishing Basic Rack Profile II / For finishing
h = 1,167 x m haP0 = 1,250 x m
aP0 h = 2,167 x m hP = 2,250 x m P
h = 2,367 x m hP0 = 2,450 x m
P0
r ~ 0,2 x m r ~ 0,2 x m
aP0 aP0 r ~ 0,2 x m
r ~ 0,2 x m fP0
fP0 P
P SP0 = x m
S = x m 2
P0 2
Basic Rack Profile III / Preshaping for grinding or shaving Basic Rack Profile IV / Preshaping for finishing
3 3 haP0 = 1,25 x m + 0,25 m haP0 = 1,25 x m + 0,60 m hP = 2,250 x m hP = 2,250 x m hP0 = 2,450 x m hP0 = 2,450 x m
r ~ 0,2 x m r ~ 0,2 x m
aP0 aP0
r ~ 0,2 x m r ~ 0,2 x m
fP0 fP0 P P
SP0 = x m SP0 = x m
2 2 3 3 q = 0,25 m x SIN20° q = 0,6 m x SIN20°
Description of symbols Finishing with hob Outer ring module 10, z = 94 material: 42CrMo4 haP0 = addendum D = 300 mm h = tooth depth = cutting depth n = 148 min-1 [rpm] P fa = 4 mm/WU [mm/rev.]
hP0 = tooth depth of the basic rack profile ae = 22,5 mm
SP0 = tooth thickness r = tip radius aP0 r = root radius fP0
Roughing with hob Spur gear module 12, z = 45 material: 18CrMo6 D = 270 mm n = 140 min-1 [rpm] fa = 3 mm/WU [mm/rev.] ae =28 mm