Общий каталог Sumitomo 2019 - 2020 - страница 973

OthersBrazedReamersIndexableIndexableInsert TypeHead TypeSolidDrilling SumiDrill WDX Type ■ Application Examples SumiDrillWDX Type 300 holes per corner No issues even when the exit surface is diagonal Competitor'sProduct 150 holes per corner 2 times the tool life! 0 100 200 300 Number of workpieces Work Material : Machine component (FCD450)Tool: WDX 205D3S25Insert: WDXT 063006-G (ACK300) Work Material : Plate (S15C)Tool: WDX 430D3S40,Insert : WDXT 125012-H (ACP300) J Cutting Conditions : vc=122m/min, f =0.15mm/rev, H =33mm, through, Wet Cutting Conditions : vc=136m/min, f =0.15mm/rev, H =60+50mm (semicircle area), through, Wet ·Signi cant increase in tool life: twice that of conventional tools. ·Enables stable drilling even in unstable cutting conditions (interrupted cutting at deepest point). ·Stable cutting with minimal cutting force. ·Quieter cutting than conventional tools. SumiDrillWDX Type 2,400 holes per corner SumiDrillWDX Type 1,400 holes per corner Competitor'sProduct 20% longer tool life!2,000 holes per corner25% greater efficiency!Competitor'sProduct 800 holes per corner 1.7 times the tool life! 0 500 1,000 1,500 0 1,000 2,000 3,000 No. of Holes No. of Holes Good condition in inner wall too Work Material : Machine component (SCM440) (No chattering) Tool : WDX 200D3S25, Insert : WDXT 063006-G (ACP300) Work Material : Plate (S15C) Cutting Conditions : vc=157m/min, f =0.19mm/rev, H =19mm, through, Wet Tool : WDX 145D3S20, Insert : WDXT 042004-L (ACP300) (competitor's product : vc=157m/min, f =0.15mm/rev, H =19mm, through, Wet) Cutting Conditions : vc=205m/min, f =0.042mm/rev, H =15mm, through, Wet Good chip control even in high-ef ciency conditions. Good stability with low ·Signi cant increase in tool life - 1.7 times longer. vibration during cutting. 25% greater ef ciency and 20% longer tool life. ·Good performance with no chatter on the machined surface, even with low-rigidity clamps. Competitor's Product SumiDrill WDX Type SumiDrillWDX Type vf=127mm/min Good performance in terms of bothmachined surface and hole diameter Competitor'sProduct vf=32mm/min 4 times the ef ciency! Hole Dia. [mm]21.0 20.6 50 100 150 20.2 Feed Rate 19.8 Good performance in terms of both Entry: ø60.155 machined surface and hole diameter 19.4 Exit: ø60.157 Entrance Base Entrance Base Work Material : Plate (S48C) Work Material : Machine component (SCM415) Tool : WDX 600D3S40 Tool : WDX 200D5S25 Insert : WDXT 186012-G (ACP300)Cutting Conditions : vc=150m/min, f =0.16mm/rev, H =60mm, through, Wet(conventional tool:vc=30m/min, f =0.20mm/rev, H =60mm, through, Wet)Insert: WDXT 063006-G (ACP300)Cutting Conditions : vc=185m/min, f =0.12mm/rev, H =87mm, through, Wet ·Achieves steady machining even at large diameters! ·Good machined surface! ·Achieves 4 times the ef ciency of conventional tools! ·Consistent bore diameter SumiDrill WDX Type Competitor's Product Normal Wear Corner chipping,rake face wear SumiDrill WDX Type Normal Wear ø1200 Competitor's Product Corner chipping 54-ø33 Work Material : Tractor links (35MnBM)Tool: WDX 205D5S25Insert: WDXT 063006-G (ACP300)Cutting Conditions : vc=100m/min, f =0.11mm/rev, H =60mm, through, WetWork Material: Bearing for wind power generator (equivalent to SCM440)Tool: WDX330D5S40Insert: WDXT094008-L (ACP300)Cutting Conditions : vc=146m/min, f =0.10mm/rev, H =158mm, through, Wet ·Achieves steady machining even at L/D=5 ·Reduces insert chipping and wear for stable tool life ·Eliminates defects in workpieces caused by insert chipping! J113 158