FB / FENegative M Class Chipbreakers for Low Carbon and General Steel Turning

Type P

Steel

  • The FE type main breaker for finishing achieves stable chip control over a wide range of feed rates for low carbon steel and general steel.
  • Item range covers a wide variety of machining applications.
  • The FB type for low feed finishing increases chip strain and thereby improves chip breaking performance thanks to the variable rake angle in the nose radius.

Application Range 2.0

BB LU

1.6 FB Type

Type 1.2 FE Type 0.8 FL

Type 0.4

0.10.20.30.40.5
Feed Rate f (mm/rev)
FE Type Breaker for Finishing
General purpose to high feed cuttingPerformanceChip Control
Work Material: Pipe material (STKM13A) Insert: CNMG120408N-FE (AC8025P)
C= 0.4mm/rev,
Arc-shaped main breaker design achieves stableCutting Conditions: vc = 200m/min, fap = 0.2mm Dry

chip control over a wide range of feed rates Excellent chip control at low depth of cut, high feed conditions Two-step breaker achieves stable chip control D at low feed rates of f=0.1mm/rev

Sub breaker for chip control during profiling R 1.40 0.80 0.70 27° 20° FE Type Breaker (AC8025P) Conventional Tool

FB FECross Section of

SChipbreakerApplication Examples
Application Examples
Work Material: S53C ø20-100 External Diameter/Facing Insert: DNMG150412N-FE(AC8025P)
Work Material: Iron plate (SPHC440) Facing Insert: CNMG120408N-FE (AC8025P)Cutting Conditions: vc=180m/min, f=0.25mm/rev (Corner), 0.45mm/rev (Straight), ap=0.3mm, Wet
Cutting Conditions: v =200m/min, f=0.15mm/rev, a =0.2-0.5mm, Wet

c p Stable chip control even at low depth of cut and

T Breaks chips with a steady curl even in facing of rolled steel variable feed conditions

V 100mm 100mm

FE Type Breaker (AC8025P) Competitor's Product FE Type Breaker (AC8025P) Conventional Tool

W FB Type Breaker for Low Feed Finishing Low feed cutting Application Examples Work Material: Pipe material (STKM13C) Internal Diameter Machining Insert: DNMG150404N-FB (T3000Z) Cutting Conditions: v =352m/min, f=0.03-0.2mm/rev, a =0.7mm, Wet

c p Smooth, high rake breaker joint Small curls of chips even for pipe material, achieves ultra-low cutting resistance achieving a steady chip length

Variable rake angle in nose radius increases chip strain and improves chip breaking performance 1.40

0.80 FB Type Chipbreaker Competitor's Product

0.70 (T3000Z) 27° 20° FBCross Section of FE

Chipbreaker