Общий каталог Sumitomo 2019 - 2020 - страница 463

No. of Workpieces (pcs) High-speedCast IronNon-ferrousMetalChamferingGroove /T-SlotR / 3DProfilingRadiusMulti-PurposeHigh FeedShoulderMillingFace MillingMillingCutters SEC-WaveMill WGX Type ■ Application Examples ● SCM420 Block Material G Type ● ST-52 Pipe Steel Able to Continue45 parts45Severely DamagedG Type 32 parts 30 15 0 WGX Type Conventional Tool Surface roughness greatly improved compared to competitors' products. The conventional tool suffered severe damages after 32 parts, Superior sharpness and reduced cutting force. Stable cutting can be performed with a low cutting load.Tool: WGX13125R (ø125) Insert: SEMT13T3AGSR-G (ACP200)while the WGX Type only had minor wear after 45 parts and was able to continue.Tool: WGXM13125R (ø125) Insert: SEMT13T3AGSR-G (ACP200)H Cutting Conditions: vc=220m/min, fz=0.25mm/t, ap=2.0mm, ae=125mm Dry Cutting Conditions: vc=300m/min, fz=0.12mm/t, ap=4.0mm, ae=100mm Wet ● SS400 Machine Components FG Type ● SCM440 Machine Components H Type For low-rigidity machines, chattering occurred with conventional tools, In heavy interrupted cutting of pocketed plates, the WGX Type achieves a longer tool life but the WGX Type reduces chattering, as well as the occurrence of exit burrs. with no breakages and a more favourable surface roughness than our competitors' products. Tool: WGX13125R (ø125) Insert: SEMT13T3AGSR-FG (ACP200) Tool: WGX13080R (ø80) Insert: SEMT13T3AGSR-H (ACP200) Cutting Conditions: vc=200m/min, fz=0.2mm/t, ap=1.0mm, ae=100mm Wet Cutting Conditions: vc=200m/min, fz=0.15mm/t, ap=3.0mm Dry ● SUS304 Machine ComponentsCutting Distance: 8.25m Cutting Distance: 3.75m G Type Tool Cutter: WGX13100RS (ø100) Insert: SEMT13T3AGSR-G (ACM300) Cutting Conditions: vc=150m/min fz=0.15mm/t ap=2.0mm ae=20.0mm Dry WGX Type WGX Type Competitor's Product PVD coating, which has high hardness and excellent oxidation resistance, provides stable tool wear and a tool life that is over twice as long as that of our competitors. ● SUS630/H900 Machine ComponentsCutting Distance: 15m Cutting Distance: 7.5m G Type Tool Cutter: WGX13100RS (ø100) Insert: SEMT13T3AGSR-G (ACM200) Cutting Conditions: vc=150m/min fz=0.1mm/t ap=1.0mm ae=75.0mm Dry WGX Type WGX Type Competitor's Product The high wear resistance of CVD coating provides stable tool wear and at least double the tool life of our competitors' products. ● S50C Machine Components Comparison of Cutting Force L Type Cutting Width ae 10.0mm 20.0mm 30.0mm 40.0mm BT30 WGX Type Competitor'sProduct Spindle stoppage Spindle stoppage Machine: Machining centre BT30 Tool: WGX13063RS (ø63) Insert: SEMT13T3AGSR-L (ACP200) Cutting Conditions: vc=300m/min, fz=0.1mm/t, ap=4.0mm Dry Stable cutting is achieved even with compact machines. H19