Общий каталог Sumitomo 2018 - 2019 - страница 469
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Общий каталог Sumitomo 2012
Каталог Sumitomo резьбонарезной инструмент
Каталог Sumitomo пластины с режущей кромкой-моноалмаз Sumicristal
Каталог Sumitomo инструмент для обработки канавок
Общий каталог Sumitomo 2019 - 2020
Каталог Sumitomo запасные части- Pages 3-6_CS6_EN_web
- A 1-20 insert selection EN_web
- B 1-14 grades_EN_web
- C01-17 inserts intro pages_EN_web
- C18-56 negative inserts_EN_web
- C57-86 positive inserts_EN_web
- D 1-46 tool holders_EN_web
- E 1-24 boring bars_EN_web
- F 1-48 grooving_thread tools_EN_web
- G 1-54 milling cutters_EN_web
- H 1-48 insert type endmills_EN_web
- J 1-24 new endmills_EN_web
- J 25-50 endmills_EN_web
- K 1-46 Multi-Drills_EN_web
- K 47-76 Multi-Drills_EN_web
- L 1-28 cbn_pcd grades_EN_web
- M 1-34 cbn_pcd inserts_EN_web
- M 35-56 SHM tools_EN_web
- N1-24 technical guidance_EN_web
- P 1-8 spare parts_neu_EN_web
- P 9-22 index_notes_EN_web
Indexable Plunge Drill / Plunge Mill
PDL Type / PCT Type
PDL PCT
Description
The tool cuts in the Z axis direction where tool rigidity is highest,
allowing high efficiency roughing for aeronautic components
and dies with long tool overhang must be used to machine deep
holes and pockets.
| Characteristics | l The flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing. | |
| l All sizes come with an air hole for supplying coolant internally to improve chip evacuation. | ||
| l Durable body with special surface treatment offers improved tool life and reliability. | ||
| l The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous | ||
| metals and exotic alloys. | ||
| l The PDL type has a central insert making it possible to make | l Although the PCT type has limited radial cutting ability, the tool | |
| radial cuts beyond the tool‘s radius, pitch feed cutting, and | has many effective teeth enabling it to perform high feed cutting. | |
| drilling. (Pocket milling, etc.) | (Medium finishing of corners, hole expansion, deep grooving, etc.) |
Keep the value of P for PDL type tools to Keep the value of P for PCT type tools to less than 50% of the tool
f f less than 70% of the tool diameter (øD). diameter (øD).
| For a | (w ), refer to the dimension under "a | max" in the stock / | |
| e | oc | e |
dimensions tables titled "Holders Max, Depth: 3D/5D".
Application examples
| PDL | Pocketing | PCT | Corner Finishing | PCT | Grooving |
| Work Material: Ti Alloy | Work Material: Ti Alloy | Work Material: Ti Alloy |
| Tool: PDL400D2S40 | Cutting Conditions: | Tool: | Insert: | Cutting Conditions: | Tool: PCT320D5S32 (ø32) | Cutting Conditions: | |||||||||
| (ø40) | v | = 40 m/min | PCT320D3S32 (ø32) | WDXT094008-G | v | = 50 m/min | Insert: WDXT094008-G | v | = 40 m/min | ||||||
| c | PCT250D3S25 (ø25) | WDXT073506-G | c | c | |||||||||||
| Insert: WDXT125012-G | f = 0,07 mm/rev | f t = 0,08 mm/tooth | Grade: ACK300 | f t = 0,07 mm/tooth | |||||||||||
| Grade: ACK300 | ( v = 22,3 mm/min) | PCT200D3S20 (ø20) | WDXT063006-G | ( v = 80~127 mm/min) | ( v = 56 mm/min) | ||||||||||
| f | Grade: ACK300 | f | f | ||||||||||||
| Pf = 25 mm | ae (woc) = 3,2 ~ 6,5 mm | ae (Pf) = 5,0 mm | |||||||||||||
| PDL | Drilling | PCT | Aeronautic Components | PCT | Machine Components | ||||||||||
| Work Material: X4 CrNiMo 17 12 2 | Work Material: X5 CrNi 18 10 | Work Material: 34 Cr Ni 4 |
| Tool: | PDL200D3S25 | Cutting Conditions: | Tool: | PCT320D3S32 | Cutting Conditions: | Tool: PCT200D5S20 | Cutting Conditions: | |||
| (ø20) | v c = 180 m/min | (ø32) | vc = 180 m/min | (ø20) | vc = 150 m/min | |||||
| Insert: WDXT063006-G | f = 0,10 mm/rev | Insert: WDXT094008-G | f t = 0,15 mm/tooth | Insert: WDXT063006-G | f t = 0,15 mm/tooth | |||||
| Grade: ACP300 | ( v f = 286 mm/min) | Grade: ACP300 | ( v f = 537 mm/min) | Grade: ACK300 | ( vf = 716 mm/min) | |||||
| øD = 20 mm | ae (woc) = 7,0 mm, Pf = 5,0 mm | ae (woc) = 3,5 mm |