+ J 20, J 21 + J 34

GSX MILL Anti-vibration Type (Square/Radius) GSX MILL Ball

n Characteristics and Applications n Characteristics and Applications

l Optimized irregular pitch and lead affords: l New coating combined with a fine-grained carbide substrate - Drastically improved chattering and fracture resistance ! affords better thermal and wear resistance. - Less cutting force Allows high-speed, high-feed cutting. l Large helix angle on cutting edge reduces cutting resistance. l Rounded lands greatly improve machined surface quality l Unique pocket design and expanded pocket area promotes (from ø4 and up). better chip evacuation. l New fine-grained carbide substrate and special coating for better rigidity and thermal and wear resistance. + Expands the range of machineable material from soft to hardened steels, and offers reliability and longer tool life.

n Product Range

GSX MILL Anti-vibration Square Type

n Product Range

Series No. of Teeth Serie øD (mm)

SeriesNo. of TeethSerieøD (mm)
GSXVL4000-2.5D4
ø2 ~ ø20
FlutesGSX-B 200002Rø0,2 ~ ø15
a J 20Flutes(øD=0,2 ~ 30)
GSX MILL Anti-vibration Corner Radius Typea J 36
No. of Teeth SeriesøD (mm) Serie n Application Range
MOULD FINISH MASTER
4CBN Ballnose Mill
GSXVL4000-R-2.5Dø3 ~ ø20GS
FlutesHard Mill Ball
a J 21
n Cutting Rangen Cutting ResistanceMill Ball
GS
v(N)Low vibrationMill Ball
c (m/min)

150 ( v )

GSX= 120 m/minlowHigh
c
Anti-vibrationChip Removal Rate Q (cc/min)
100n Application Examples
GSXFlank Wear
50Conventional DesignAnti-vibrationlCompetitor C
Competitor A
(N)Competitor B

1D 2D 3D GSX Mill Ball

Depth of Cut (mm) Application Range Conventional Design n Chip Removal Rate Q (cc/min)

l Surface Finish Quality GSX Ball (Cutting Length 140 m) Conventional Tool (Cutting Length 80 m)

GSX Anti-vibration Competitor's Anti-vibration Conventional Design

Able to continue Unable to continue

No Chattering Minute Chattering Heavy Chattering

Work Material :X40CrVMo5-1 (50HRC)Chipping in centre
Clean SurfacePoor SurfacePoor SurfaceTool Dimensions :R3 (2 Flutes)
Cutting Conditions : v = 179 m/min (n = 9.500 rpm)Heavy wear on

Work material: C50 Cutting Conditions: n = 4.800 rpm c

v = 800 mm/min v = 2.250 mm/min (f = 0,12 mm/t) flank face

Grooving: f f t

Depth of cutdoc = 10 mmdoc = 0,2 ~ 1,0 mm, w oc =0,3 mm, Wet
Tool dimension:ø10Equipment: BT50Equipment Vertical Machining Centre BT40