
l Optimized irregular pitch and lead affords: l New coating combined with a fine-grained carbide substrate - Drastically improved chattering and fracture resistance ! affords better thermal and wear resistance. - Less cutting force Allows high-speed, high-feed cutting. l Large helix angle on cutting edge reduces cutting resistance. l Rounded lands greatly improve machined surface quality l Unique pocket design and expanded pocket area promotes (from ø4 and up). better chip evacuation. l New fine-grained carbide substrate and special coating for better rigidity and thermal and wear resistance. + Expands the range of machineable material from soft to hardened steels, and offers reliability and longer tool life.
GSX MILL Anti-vibration Square Type
Series No. of Teeth Serie øD (mm)
| Series | No. of Teeth | Serie | øD (mm) | |||
| GSXVL4000-2.5D | 4 | |||||
| ø2 ~ ø20 |
| Flutes | GSX-B 20000 | 2 | Rø0,2 ~ ø15 | |
| a J 20 | Flutes | (øD=0,2 ~ 30) | ||
| GSX MILL Anti-vibration Corner Radius Type | a J 36 | |||
| No. of Teeth Series | øD (mm) Serie n Application Range | |||
| MOULD FINISH MASTER | ||||
| 4 | CBN Ballnose Mill |
| GSXVL4000-R-2.5D | ø3 ~ ø20 | GS | |||
| Flutes | Hard Mill Ball | ||||
| a J 21 |
| n Cutting Range | n Cutting Resistance | Mill Ball | ||
| GS | ||||
| v | (N) | Low vibration | Mill Ball | |
| c (m/min) |
150 ( v )
| GSX | = 120 m/min | low | High | ||||
| c | |||||||
| Anti-vibration | Chip Removal Rate Q (cc/min) | ||||||
| 100 | n Application Examples | ||||||
| GSX | Flank Wear |
| 50 | Conventional Design | Anti-vibration | l | Competitor C | |
| Competitor A | |||||
| (N) | Competitor B |
1D 2D 3D GSX Mill Ball
Depth of Cut (mm) Application Range Conventional Design n Chip Removal Rate Q (cc/min)
l Surface Finish Quality GSX Ball (Cutting Length 140 m) Conventional Tool (Cutting Length 80 m)
GSX Anti-vibration Competitor's Anti-vibration Conventional Design
Able to continue Unable to continue
No Chattering Minute Chattering Heavy Chattering
| Work Material : | X40CrVMo5-1 (50HRC) | Chipping in centre | |||
| Clean Surface | Poor Surface | Poor Surface | Tool Dimensions : | R3 (2 Flutes) | |
| Cutting Conditions : v = 179 m/min (n = 9.500 rpm) | Heavy wear on |
Work material: C50 Cutting Conditions: n = 4.800 rpm c
v = 800 mm/min v = 2.250 mm/min (f = 0,12 mm/t) flank face
Grooving: f f t
| Depth of cut | doc = 10 mm | doc = 0,2 ~ 1,0 mm, w oc =0,3 mm, Wet | ||
| Tool dimension: | ø10 | Equipment: BT50 | Equipment Vertical Machining Centre BT40 |