Общий каталог Sumitomo 2018 - 2019 - страница 308

”METAL SLASH MILL” MSX Type Recommended Cutting Conditions Endmill Type (øD) Shell Type (øD) Coated Cutting Insert Work ø16 ø20 ø25 ø32 ø40 ø50~66 ø80~100 Carbide Speed Cat. Material doc Feed rate doc Feed rate doc Feed rate doc Feed rate doc Feed rate doc Feed rate doc Feed rate Grade vc (m/min) No. (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) WDMT 0603 0,8 0,8 0,8 0,8 0,8 0,8 – – – – – – – – General Steel WDMT 0804 – – 1,0 1,0 1,0 1,2 1,0 1,2 – – – – – – ACP200 100-150-200 (Below HB200) WDMT 1205 – – – – – – 1,2 1,4 1,2 1,4 1,2 1,4 – – WDMT 1406 – – – – – – – – 1,5 1,5 1,5 1,5 1,5 1,5 WDMT 0603 0,7 0,8 0,7 0,8 0,7 0,8 – – – – – – – – Alloy Steel WDMT 0804 – – 0,8 1,0 0,8 1,2 0,8 1,2 – – – – – – ACP200 80-130-180 (Below HRC45) WDMT 1205 – – – – – – 1,0 1,4 1,0 1,4 1,0 1,4 – – WDMT 1406 – – – – – – – – 1,3 1,5 1,3 1,5 1,3 1,5 WDMT 0603 0,8 0,7 0,8 0,7 0,8 0,7 – – – – – – – – Stainless Steel WDMT 0804 – – 1,0 0,8 1,0 0,8 1,0 0,8 – – – – – – X5CRNI1810, ACP300 80-120-150 WDMT 1205 – – – – – – 1,2 1,2 1,2 1,2 1,2 1,2 – – Others WDMT 1406 – – – – – – – – 1,5 1,3 1,5 1,3 1,5 1,3 WDMT 0603 0,8 1,0 0,8 1,0 0,8 1,0 – – – – – – – – Cast Iron WDMT 0804 – – 1,0 1,2 1,0 1,4 1,0 1,4 – – – – – – ACK300 100-150-200 GG, GGG WDMT 1205 – – – – – – 1,2 1,5 1,2 1,5 1,2 1,5 – – WDMT 1406 – – – – – – – – 1,5 1,8 1,5 1,8 1,5 1,8 WDMT 0603 0,5 0,5 0,5 0,5 0,5 0,5 – – – – – – – – Hardened Steel WDMT 0804 – – 0,5 0,6 0,5 0,8 0,5 0,8 – – – – – – ACK300 40-80-100 (Below HRC50) WDMT 1205 – – – – – – 0,6 1,0 0,6 1,0 0,6 1,0 – – WDMT 1406 – – – – – – – – 1,0 1,2 1,0 1,2 1,0 1,2 r l The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. Insert Cat. No. Max doc WDMT 0603.... 1,0 1,5 The above figures are guidelines for use with the BT50 machine tool. WDMT 0804.... 1,5 2,0 l The above cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less. WDMT 1205.... 2,0 2,0 When tool overhang is more than L/D=3 and less than or equal L/D=5, settings should be adjusted to approximately WDMT 1406.... 2,5 2,0 70 to 80% of those indicated in the above cutting conditions (i.e. doc and Feed Rate). When tool overhang is more than L/D=5 and less than or equal L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above cutting conditions (i.e. doc and Feed Rate). Information for Programming For machine programming, please use the theoretical corner radius (R) shown in the list. Indexable Endmills Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below. Body Insert Theoretical Radius (R) Remaining Depth (d) MSX 06000 WDMT 0603.... 2,0 0,403 MSX 08000 WDMT 0804.... 2,5 0,593 d MSX 12000 WDMT 1205.... 3,0 1,030 MSX 14000 WDMT 1406.... 3,5 1,219 Plunging and Helical Boring WDMT0603ZDTR WDMT0804ZDTR WDMT1205ZDTR WDMT1406ZDTR Cutter doc : max 1,0 doc : max 1,5 doc : max 2,0 doc : max 2,5 Ramping Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring a min. max. a min. max. a min. max. a min. max. max. øB øB max. øB øB max. øB øB max. øB øB 16 6°00’ 21 31 doc: Max. Depth 17 5°00’ 23 33 18 4°30’ 25 35 a: Max. Angle 20 3°30’ 29 39 7°30’ 25 38 22 3°00’ 33 43 5°30’ 29 42 25 2°00’ 39 48 4°00’ 35 48 Helical Boring 28 3°00’ 41 54 32 2°30’ 49 62 6°30’ 42 63 35 2°00’ 55 68 5°00’ 48 69 40 1°30’ 65 78 4°00’ 58 79 6°00’ 53 78 50 2°30’ 78 99 3°30’ 73 98 63 2°00’ 103 124 2°00’ 99 124 66 1°30’ 109 130 1°45’ 105 130 80 1°30’ 133 158 B min. B max. 100 1°00’ 173 198 H11