Sumi Dual Mill DFC Type Inserts Grade Coated Carbide P Steel High Speed / Light Cutting P M K M S M Stainless Steel Application General Purpose Cutting P M P M K M S M S K Cast Iron Rough Cutting P M P M K M S S Exotic Alloy ACM200 ACM300 Radius ACP100 ACP200 ACP300 ACK200 ACK300 Cat. No. rε XNMU 060604 PNER-L     0,4 New 3,2 060608 PNER-L     0,8 11,3 XNMU 060604 PNER-G        0,4 New 060608 PNER-G        0,8 ew 11,2 6,1 060612 PNER-G        1,2 N 060616 PNER-G        1,6 ew N XNMU 060608 PNER-H        0,8 w 060612 PNER-H        1,2 Ne 060616 PNER-H        1,6 New Recommemded Cutting Conditions Depth Work- Cutting Speed (m/min) Feed Rate ISO Hardness of Cut Grade material Min. - Optimum - Max. Min. - Optimum - Max. (mm) General ACP200 180~280HB 150 - 200 - 250 0,10 - 0,20 - 0,30 <6 Steel ACP300 Soft ACP200 P Steel ≤ 180HB 180 - 250 - 350 0,15 - 0,25 - 0,35 <6 ACP300 ACP200 Die Steel 200~220HB 100 - 150 - 200 0,10 - 0,18 - 0,25 <4 ACP300 Stainless ACM200 M - 160 - 205 - 250 0,12 - 0,18 - 0,25 <6 Steel ACM300 ACK200 K Cast Iron 250HB 100 - 175 - 250 0,10 - 0,20 - 0,30 <6 ACK300 Milling Cutters Application Examples Work piece Sumitomo Comp. Work piece Sumitomo Comp. Workpiece material: Breaker G Workpiece material: Breaker G Steel (HRB 269-330) Grade ACP200 S235 (Carbon steel) Face Grade ACP200 milling vc (m/min) 226 200 vc (m/min) 180 180 vf (mm/min) 1260 vf (mm/min) 1092 910 ft (mm/t) 0,28 0,2 ft (mm/t) 0,3 0,2 ap (mm) 2 2 ap (mm) 2 x 2mm 2 x 2mm ae (mm) 5 5 ae (mm) 50 50 Dry or Wet Wet Wet Dry or Wet Dry Dry Tool diam. Ø 80 Tool diam. Ø 63mm 63mm No. of Teeth 5 No. of Teeth 4 5 Efficiency: Efficiency: Result Result 158% achieved 120% achieved Evaluation Wear resistance, efficiency Evaluation Wear resistance, efficiency Work piece Sumitomo Comp. Work piece Sumitomo Comp. Workpiece material: Breaker G Workpiece material: Breaker G Cast Iron Grade ACP200 Cr-Mo alloy Grade ACP200 vc (m/min) 156 156 vc (m/min) 200 200 vf (mm/min) 536 404 vf (mm/min) 838 838 ft (mm/t) 0,17 0,09 ft (mm/t) 0,2 0,13 ap (mm) 2,2 2,2 ap (mm) 6 6 ae (mm) 63,5 63,5 ae (mm) 43 43 Dry or Wet Dry Dry Dry or Wet Dry Dry Tool diam. Ø 80mm 80mm Tool diam. Ø 80mm 80mm No. of Teeth 5 7 No. of Teeth 5 8 Efficiency: 133% achieved Efficiency: Result Result Tool life: 138% achieved 120% achieved Evaluation Efficiency, tool life Evaluation Efficiency G27