
Заказ инструмента: http://steelcam.org | 8 (343) 382-52-03 | sales@sverla-ekb.ru 5230VS Series Technical Information Calculation of the average chip thickness in relation with the ae (Radial Engagement) if ae is less than 50% of dia. Formula: Programme Feed Rate (fz) hm = Average chip thickness Formula: Average Chip Thickness (hm) Shoulder Mills ae = Radial engagement fz = hm x d fz = Feed per tooth hm = fz x ae ae d = Cutter diameter d hm Correction Coefficient Chart Cutter Ø 50mm Cutter Ø 63mm Cutter Ø 80mm Cutter Ø 100mm Coefficient Coefficient Coefficient Coefficient ae% ae (mm) Factor ae% ae (mm) Factor a e% ae (mm) Factor a e% ae (mm) Factor 5 2,50 2,30 5 3,15 2,30 5 4,00 2,30 5 5,00 2,30 10 5,00 1,66 10 6,30 1,66 10 8,00 1,66 10 10,00 1,66 15 7,5 1,40 15 9,45 1,40 15 12,00 1,40 15 15,00 1,40 20 10,00 1,25 20 12,60 1,25 20 16,00 1,25 20 20,00 1,25 25 12,50 1,16 25 15,75 1,16 25 20,00 1,16 25 25,00 1,16 35 17,50 1,05 35 22,05 1,05 35 28,00 1,05 35 35,00 1,05 50 - 100 25,00 - 50,00 1,00 50 - 100 31,50 - 63,00 1,00 50 - 100 40,00 - 80,00 1,00 50 - 100 50,00 - 100,00 1,00 Example: A 50mm diameter cutter using 5,00mm radial engagement (ae) = 10% of the cutter diameter. At 10%, your coefficient is 1,66 (see above table); therefore you must multiply your feed rate by 1,66 for correcting the feed for profiling. Wiper pockets are The chart above shows the identified with a W multiplication factor for the feed engraved on the rate based on the percentage face of the body. of the radial engagement of the cutter diameter. The 5230VS cutter series is designed with wiper pockets which provide a much better face surface finish. The non-wiper pockets generate the 90° corner. The same inserts can be utilised in all pockets. Pockets setting difference between wiper and non- wiper inserts. Non wiper pocket Cutter No. of Wiper Note: The true cutter Diameter (mm) Inserts positions are set diameter is measured at back & square 50 2 the non-wiper pockets. to axis to give a 63 2 true 90 degree approach. 80 3 0,15 100 3 Wiper pocket positions are in front and angled to allow facing. 0. 6° 0,13 A180 www.kennametal.com