
Ap
Series Ae Ae DC • in
Z5, Z5CR Vc
| Fractional | Hardness | Ae x DC | Ap x DC | (sfm) | 1/8 | 1/4 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | ||
| Profile | RPM | 2445 | 1222 | 815 | 611 | 489 | 407 | 306 |
SUPER ALLOYS (64-96)
(NICKEL , COBALT, 300 Bhn Feed (ipm) 3.1 4.2 5.2 5.2 4.6 4.2 3.6
IRON BASE) or
| Inconel 601, 617, 625, | 32 HRc | Slot | RPM | 1986 | 993 | 662 | 497 | 397 | 331 | 248 | |||
| Incoloy, Monel 400 | 1 | 1 | 65 | Fz | 0.00025 | 0.00068 | 0.00128 | 0.00170 | 0.00187 | 0.00204 | 0.00238 |
(52-78)
| Feed (ipm) | 2.5 | 3.4 | 4.2 | 4.2 | 3.7 | 3.4 | 3.0 | ||||||
| Profile | RPM | 1895 | 947 | 632 | 474 | 379 | 316 | 237 | |||||
| SUPER ALLOYS | 0.5 | 1.5 | 62 | Fz | 0.00018 | 0.00048 | 0.00090 | 0.00120 | 0.00130 | 0.00140 | 0.00170 |
(NICKEL, COBALT, (50-74)
IRON BASE) 400 Bhn Feed (ipm) 1.7 2.3 2.8 2.8 2.5 2.2 2.0
Inconel 718, X-750, or
Incoloy, Waspaloy, 50
| Hastelloy, Rene | 1 | 1 | (40-60) | Fz | 0.00018 | 0.00048 | 0.00090 | 0.00120 | 0.00130 | 0.00140 | 0.00170 | |
| Feed (ipm) | 1.4 | 1.8 | 2.3 | 2.3 | 2.0 | 1.8 | 1.6 |
S
Profile RPM 6570 3285 2190 1643 1314 1095 821
TITANIUM ALLOYS (172-258)
Pure Ttanium, Ti6Al4V, 350 Bhn Feed (ipm) 9.9 13.1 16.4 16.4 14.5 13.1 11.5
Ti6Al2Sn4Zr2Mo, or
Ti4Al4Mo2Sn0.5Si 170
1 1 Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028
(136-204)
| Feed (ipm) | 7.8 | 10.4 | 13.0 | 13.0 | 11.4 | 10.4 | 9.1 | ||||||
| TITANIUM ALLOYS | Profile | RPM | 2292 | 1146 | 764 | 573 | 458 | 382 | 287 | ||||
| (DIFFICULT) | 0.5 | 1.5 | 75 | Fz | 0.0003 | 0.0008 | 0.0015 | 0.0020 | 0.0022 | 0.0024 | 0.0028 |
Ti10Al2Fe3Al, (60-90)
Ti5Al5V5Mo3Cr, or
Ti7Al4Mo, 47 HRc RPM 1834 917 611 458 367 306 229
Ti3Al8V6Cr4Zr4Mo, Slot 60
| Ti6Al6V6Sn, | 1 | 1 | (48-72) | Fz | 0.0003 | 0.0008 | 0.0015 | 0.0020 | 0.0022 | 0.0024 | 0.0028 | ||
| Ti15V3 Cr3Sn3Al | Feed (ipm) | 2.8 | 3.7 | 4.6 | 4.6 | 4.0 | 3.7 | 3.2 | |||||
| Profile | RPM | 5654 | 2827 | 1885 | 1413 | 1131 | 942 | 707 |
(148-222)
TOOL STEELS 375 Bhn Feed (ipm) 7.9 9.9 13.2 12.7 11.3 10.4 9.2
H A2, D2, H13, L2, M2, or
| P20, S7, T15, W2 | 40 HRc | Slot | RPM | 4431 | 2216 | 1477 | 1108 | 886 | 739 | 554 | |||
| 1 | 1 | 145 | Fz | 0.00028 | 0.0007 | 0.0014 | 0.0018 | 0.0020 | 0.0022 | 0.0026 |
(116-174)
Feed (ipm) 6.2 7.8 10.3 10.0 8.9 8.1 7.2
Bhn (Brinell) HRc (Rockwell C) rpm = Vc x 3.82 / DC ipm = Fz x 5 x rpm ramp up to 5 degrees using slotting speed and feed rates. Do not plunge. reduce speed and feed for materials harder than listed reduce feed and Ae when finish milling (.02 x DC maximum) feed rates listed have chip thinning adjustments included where applicable refer to the SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)