2 Flute: Square, Double, Stub, Long Reach, Ball

3 Flute: Square, Long Reach, Ball

4 Flute: Square, Double, Stub, Long Reach, Ball, Corner Radius

Series 1M, 3M, 5M, 14M, 15M, 16M, 17M 59MAeAp AeVcDiameter ( (mm)D1)
, MetricHardnessFlutesAe x D1Ap x D1(m/min)0.40.751.53610122025
20RPM 157538402420121001050630525315252
SUPER ALLOYSProfileFz 0.00050.00070.00140.0040.0100.0210.0240.0320.035
(NICKEL COBALT2≤ 0.50≤ 1.5(16-24)Fd 161212172126252018
, , IRON BASE)3≤ 0.25≤ 1.5ee 241818253240383026
Inconel 601,≤ 300 Bhn4≤ 0.25≤ 1.5(mm/min) 322424344253504035
617, 625, 718,or ≤ 32 HRc14RPM 10906581629081454727436364218174
Incoloy 800,SlotFz 0.00050.00070.00140.0040.0100.0210.0240.0320.035
Monel 400,Rene, Waspalloy21≤ 1(11-16)Fd 1188121518171412
31≤ 0.5ee 161212172227262118
41≤ 0.4(mm/min) 221616232937352824
S55RPM 4362423266116335816290817451454872698
TITANIUM ALLOYSProfileFz 0.00050.00100.00190.0040.0120.0240.0290.0370.042
Ti6Al4V,2≤ 050≤ 15444744477084846559
Ti6Al2Sn4Zr2Mo, Ti4Al4M2S05Si3. ≤ 0.25. ≤ 1.5(44-66)Feed 657066701051261279788
on., Ti10Al2Fe3Al,≤ 350 Bhn4≤ 0.25≤ 1.5(mm/min) 87938893140168169129117
Ti5Al53Mo3Cr,or ≤ 38 HRc40RPM 315061680384024201210012601050630504
Ti7Al4Mo,SlotFz 0.00050.00100.00190.0040.0120.0240.0290.0370.042
Ti3Al8V6Cr4Zr4Mo, Ti6Al6V6Sn21≤ 1(32-48)Fd 323432345060614742
, Ti152 C3S3Al31≤ 0.5ee 475048507691917064
rn41≤ 0.4(mm/min) 636764671011211229385
268RPM 2132721137455687228436142188531710942653412
Profile
Fz 0.00150.00320.00600.0140.0380.0800.0960.1280.140
ALUMINUM ALLOYS≤ 150 Bhn2 3≤ 0.50 ≤ 0.25≤ 1.5 ≤ 1.5(215-322)Feed (mm/min) 640 960728 1092682 1024796 11941081 16211365 20471365 20471092 1638955 1433
2017, 2024, 356,or ≤ 7 HRc195RPM 155107827244136220681103406204517031022482
6061, 7075SlotFz 000150003200060001400380080009601280140
21≤ 1(156-234). Feed 465. 529. 496. 579. 786. 993. 993. 794. 695
31≤ 05(mm/min) 69879474586911791489148911911042
.148RPM 11754262689313441567278364702391823511881
ProfileFz 0.00080.00150.00310.0070.0190.0400.0480.0640.070
2 3≤ 0.50 ≤ 0.25≤ 1.5 ≤ 1.5(118-177)Feed (/i) 188 282188 282194 292219 329298 447376 564376 564301 451263 395
COPPER ALLOYS≤ 140 Bhn4≤ 025≤ 15mmmn 376376389439596752752602527
Alum Bronze, C110, Mt Bor ≤ 3 HR..RPM 8482445239226201131056553393282716961357
unz rasscSlotFz 0.00080.00150.00310.0070.0190.0400.0480.0640.070
21≤ 1136136140158215271271217190
Feed
3 41 1≤ 0.5 ≤ 04(mm/min) 204 271204 271210 280238 317322 430407 543407 543326 434285 380
.268RPM 2132721137455687228436142188531710942653412
NProfileFz 0.00150.00320.00600.0140.0380.0800.0960.1280.140
2≤ 0.50≤ 1.56407286827961081136513651092955
3≤ 0.25≤ 1.5(215-322)Feed (mm/min) 96010921024119416212047204716381433
PLASTICS4≤ 025≤ 15128014561365159221612730273021841911
Polycarbonate, PVC Pll..195RPM 155107827244136220681103406204517031022482
, oypropyeneSlotFz 0.00150.00320.00600.0140.0380.0800.0960.1280.140
21≤ 1465529496579786993993794695
(156-234)Feed
3 41 1≤ 0.5 ≤ 04(mm/min) 698 931794 1059745 993869 11581179 15721489 19851489 19851191 15881042 1390
.201RPM 159954853094265421327106646398533231992559
filFz 000150003200060001400380080009601280140
roe2≤ 0.50≤ 1.5. 480. 546. 512. 597. 810. 1024. 1024. 819. 717
(161-241)Feed
3 4≤ 0.25 ≤ 0.25≤ 1.5 ≤ 1.5(mm/min) 720 960819 1092768 1024896 11941216 16211536 20471536 20471228 16381075 1433
GRAPHITE146RPM 11633062043310211551177554653387823271861
SlotFz 0.00150.00320.00600.0140.0380.0800.0960.1280.140
21≤ 1(117-176)Feed 349397372434589745745596521
3 41 1≤ 0.5 ≤ 0.4(mm/min) 523 698596 794558 745651 869884 11791117 14891117 1489893 1191782 1042
Bhn (Brinell) HRc (Rockwell C)limit cut depths of long and extra long flute mills to .05 x D when slotting
1
rpm = (Vc x 1000) / (D x 3.14)or profiling
mm/min = Fz x number of flutes x rpmreduce feed and Ae when finish milling (.02 x D maximum)
reduce speed and feed for materials harder than listedrefer to the KYOCERA SGS Tool Wizard® for complete technical information

(www.kyocera-sgstool.com)