
| Series 1M, 3M, 5M, 14M, 15M, 16M, 17M 59M | Ae | Ap Ae | Vc | Di | ameter ( (mm) | D1) | |||||||||
| , Metric | Hardness | Flutes | Ae x D1 | Ap x D1 | (m/min) | 0.4 | 0.75 | 1.5 | 3 | 6 | 10 | 12 | 20 | 25 | |
| 20 | RPM 15753 | 8402 | 4201 | 2100 | 1050 | 630 | 525 | 315 | 252 | ||||||
| SUPER ALLOYS | Profile | Fz 0.0005 | 0.0007 | 0.0014 | 0.004 | 0.010 | 0.021 | 0.024 | 0.032 | 0.035 | |||||
| (NICKEL COBALT | 2 | ≤ 0.50 | ≤ 1.5 | (16-24) | Fd 16 | 12 | 12 | 17 | 21 | 26 | 25 | 20 | 18 | ||
| , , IRON BASE) | 3 | ≤ 0.25 | ≤ 1.5 | ee 24 | 18 | 18 | 25 | 32 | 40 | 38 | 30 | 26 | |||
| Inconel 601, | ≤ 300 Bhn | 4 | ≤ 0.25 | ≤ 1.5 | (mm/min) 32 | 24 | 24 | 34 | 42 | 53 | 50 | 40 | 35 | ||
| 617, 625, 718, | or ≤ 32 HRc | 14 | RPM 10906 | 5816 | 2908 | 1454 | 727 | 436 | 364 | 218 | 174 | ||||
| Incoloy 800, | Slot | Fz 0.0005 | 0.0007 | 0.0014 | 0.004 | 0.010 | 0.021 | 0.024 | 0.032 | 0.035 | |||||
| Monel 400,Rene, Waspalloy | 2 | 1 | ≤ 1 | (11-16) | Fd 11 | 8 | 8 | 12 | 15 | 18 | 17 | 14 | 12 | ||
| 3 | 1 | ≤ 0.5 | ee 16 | 12 | 12 | 17 | 22 | 27 | 26 | 21 | 18 | ||||
| 4 | 1 | ≤ 0.4 | (mm/min) 22 | 16 | 16 | 23 | 29 | 37 | 35 | 28 | 24 | ||||
| S | 55 | RPM 43624 | 23266 | 11633 | 5816 | 2908 | 1745 | 1454 | 872 | 698 | |||||
| TITANIUM ALLOYS | Profile | Fz 0.0005 | 0.0010 | 0.0019 | 0.004 | 0.012 | 0.024 | 0.029 | 0.037 | 0.042 | |||||
| Ti6Al4V, | 2 | ≤ 050 | ≤ 15 | 44 | 47 | 44 | 47 | 70 | 84 | 84 | 65 | 59 | |||
| Ti6Al2Sn4Zr2Mo, Ti4Al4M2S05Si | 3 | . ≤ 0.25 | . ≤ 1.5 | (44-66) | Feed 65 | 70 | 66 | 70 | 105 | 126 | 127 | 97 | 88 | ||
| on., Ti10Al2Fe3Al, | ≤ 350 Bhn | 4 | ≤ 0.25 | ≤ 1.5 | (mm/min) 87 | 93 | 88 | 93 | 140 | 168 | 169 | 129 | 117 | ||
| Ti5Al53Mo3Cr, | or ≤ 38 HRc | 40 | RPM 31506 | 16803 | 8402 | 4201 | 2100 | 1260 | 1050 | 630 | 504 | ||||
| Ti7Al4Mo, | Slot | Fz 0.0005 | 0.0010 | 0.0019 | 0.004 | 0.012 | 0.024 | 0.029 | 0.037 | 0.042 | |||||
| Ti3Al8V6Cr4Zr4Mo, Ti6Al6V6Sn | 2 | 1 | ≤ 1 | (32-48) | Fd 32 | 34 | 32 | 34 | 50 | 60 | 61 | 47 | 42 | ||
| , Ti152 C3S3Al | 3 | 1 | ≤ 0.5 | ee 47 | 50 | 48 | 50 | 76 | 91 | 91 | 70 | 64 | |||
| rn | 4 | 1 | ≤ 0.4 | (mm/min) 63 | 67 | 64 | 67 | 101 | 121 | 122 | 93 | 85 | |||
| 268 | RPM 213272 | 113745 | 56872 | 28436 | 14218 | 8531 | 7109 | 4265 | 3412 | ||||||
| Profile | |||||||||||||||
| Fz 0.0015 | 0.0032 | 0.0060 | 0.014 | 0.038 | 0.080 | 0.096 | 0.128 | 0.140 | |||||||
| ALUMINUM ALLOYS | ≤ 150 Bhn | 2 3 | ≤ 0.50 ≤ 0.25 | ≤ 1.5 ≤ 1.5 | (215-322) | Feed (mm/min) 640 960 | 728 1092 | 682 1024 | 796 1194 | 1081 1621 | 1365 2047 | 1365 2047 | 1092 1638 | 955 1433 | |
| 2017, 2024, 356, | or ≤ 7 HRc | 195 | RPM 155107 | 82724 | 41362 | 20681 | 10340 | 6204 | 5170 | 3102 | 2482 | ||||
| 6061, 7075 | Slot | Fz 00015 | 00032 | 00060 | 0014 | 0038 | 0080 | 0096 | 0128 | 0140 | |||||
| 2 | 1 | ≤ 1 | (156-234) | . Feed 465 | . 529 | . 496 | . 579 | . 786 | . 993 | . 993 | . 794 | . 695 | |||
| 3 | 1 | ≤ 05 | (mm/min) 698 | 794 | 745 | 869 | 1179 | 1489 | 1489 | 1191 | 1042 | ||||
| . | 148 | RPM 117542 | 62689 | 31344 | 15672 | 7836 | 4702 | 3918 | 2351 | 1881 | |||||
| Profile | Fz 0.0008 | 0.0015 | 0.0031 | 0.007 | 0.019 | 0.040 | 0.048 | 0.064 | 0.070 | ||||||
| 2 3 | ≤ 0.50 ≤ 0.25 | ≤ 1.5 ≤ 1.5 | (118-177) | Feed (/i) 188 282 | 188 282 | 194 292 | 219 329 | 298 447 | 376 564 | 376 564 | 301 451 | 263 395 | |||
| COPPER ALLOYS | ≤ 140 Bhn | 4 | ≤ 025 | ≤ 15 | mmmn 376 | 376 | 389 | 439 | 596 | 752 | 752 | 602 | 527 | ||
| Alum Bronze, C110, Mt B | or ≤ 3 HR | . | . | RPM 84824 | 45239 | 22620 | 11310 | 5655 | 3393 | 2827 | 1696 | 1357 | |||
| unz rass | c | Slot | Fz 0.0008 | 0.0015 | 0.0031 | 0.007 | 0.019 | 0.040 | 0.048 | 0.064 | 0.070 | ||||
| 2 | 1 | ≤ 1 | 136 | 136 | 140 | 158 | 215 | 271 | 271 | 217 | 190 | ||||
| Feed | |||||||||||||||
| 3 4 | 1 1 | ≤ 0.5 ≤ 04 | (mm/min) 204 271 | 204 271 | 210 280 | 238 317 | 322 430 | 407 543 | 407 543 | 326 434 | 285 380 | ||||
| . | 268 | RPM 213272 | 113745 | 56872 | 28436 | 14218 | 8531 | 7109 | 4265 | 3412 | |||||
| N | Profile | Fz 0.0015 | 0.0032 | 0.0060 | 0.014 | 0.038 | 0.080 | 0.096 | 0.128 | 0.140 | |||||
| 2 | ≤ 0.50 | ≤ 1.5 | 640 | 728 | 682 | 796 | 1081 | 1365 | 1365 | 1092 | 955 | ||||
| 3 | ≤ 0.25 | ≤ 1.5 | (215-322) | Feed (mm/min) 960 | 1092 | 1024 | 1194 | 1621 | 2047 | 2047 | 1638 | 1433 | |||
| PLASTICS | 4 | ≤ 025 | ≤ 15 | 1280 | 1456 | 1365 | 1592 | 2161 | 2730 | 2730 | 2184 | 1911 | |||
| Polycarbonate, PVC Pll | . | . | 195 | RPM 155107 | 82724 | 41362 | 20681 | 10340 | 6204 | 5170 | 3102 | 2482 | |||
| , oypropyene | Slot | Fz 0.0015 | 0.0032 | 0.0060 | 0.014 | 0.038 | 0.080 | 0.096 | 0.128 | 0.140 | |||||
| 2 | 1 | ≤ 1 | 465 | 529 | 496 | 579 | 786 | 993 | 993 | 794 | 695 | ||||
| (156-234) | Feed | ||||||||||||||
| 3 4 | 1 1 | ≤ 0.5 ≤ 04 | (mm/min) 698 931 | 794 1059 | 745 993 | 869 1158 | 1179 1572 | 1489 1985 | 1489 1985 | 1191 1588 | 1042 1390 | ||||
| . | 201 | RPM 159954 | 85309 | 42654 | 21327 | 10664 | 6398 | 5332 | 3199 | 2559 | |||||
| fil | Fz 00015 | 00032 | 00060 | 0014 | 0038 | 0080 | 0096 | 0128 | 0140 | ||||||
| roe | 2 | ≤ 0.50 | ≤ 1.5 | . 480 | . 546 | . 512 | . 597 | . 810 | . 1024 | . 1024 | . 819 | . 717 | |||
| (161-241) | Feed | ||||||||||||||
| 3 4 | ≤ 0.25 ≤ 0.25 | ≤ 1.5 ≤ 1.5 | (mm/min) 720 960 | 819 1092 | 768 1024 | 896 1194 | 1216 1621 | 1536 2047 | 1536 2047 | 1228 1638 | 1075 1433 | ||||
| GRAPHITE | 146 | RPM 116330 | 62043 | 31021 | 15511 | 7755 | 4653 | 3878 | 2327 | 1861 | |||||
| Slot | Fz 0.0015 | 0.0032 | 0.0060 | 0.014 | 0.038 | 0.080 | 0.096 | 0.128 | 0.140 | ||||||
| 2 | 1 | ≤ 1 | (117-176) | Feed 349 | 397 | 372 | 434 | 589 | 745 | 745 | 596 | 521 | |||
| 3 4 | 1 1 | ≤ 0.5 ≤ 0.4 | (mm/min) 523 698 | 596 794 | 558 745 | 651 869 | 884 1179 | 1117 1489 | 1117 1489 | 893 1191 | 782 1042 |
| Bhn (Brinell) HRc (Rockwell C) | limit cut depths of long and extra long flute mills to .05 x D when slotting | |
| 1 | ||
| rpm = (Vc x 1000) / (D x 3.14) | or profiling | |
| mm/min = Fz x number of flutes x rpm | reduce feed and Ae when finish milling (.02 x D maximum) | |
| reduce speed and feed for materials harder than listed | refer to the KYOCERA SGS Tool Wizard® for complete technical information |
(www.kyocera-sgstool.com)