Каталог SGS высокопроизводительные черновые фрезы - страница 4

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FEATURES CAPABILITIES

THROUGH COOLANT RAMPING ROUGHING HIGH-SPEED MACHINING

  • Central hole delivers
  • Typical ramp angles of 5 degrees
  • One times diameter slotting
  • Variable geometry design and
coolant effectively toare common; greater thancapability is typicalopen fluting eliminate vibration
the cutting zone5 degree ramp angles are obtain-• 50% radial by 150% axial heavyto enable increased rates for
RADIAL RAKE• Enhances chip removalable with reduced feed ratesprofiling capability is commonHigh Speed Machining
when pocketing or slotting• Entry feed rates can achieve• Exclusive Ti-NAMITE-M coating
  • Specially designed radial
• Select fractional and100% of the slotting valueFINISHINGfor higher heat resistance to
rake balances positive
metric diameters in stock• The open center provides an• Variable geometry contributes toenhance tool life in difficult to
cutting action and
ideal exit for central coolant andexceptional finishing capabilitiesmachine materials like Titanium
edge strength
chip flushing while maintaining• 10 µin. Ra possible• Available with Ti-NAMITE-A
  • End grind features

the 5 degree ramp angle coating for superior wear, edge include: (1) Positive build-up resistance and extended axial rake for high FLUTING & HELIX ANGLE tool life in difficult to machine performance shearing materials like Stainless Steel and lifting of material; Specialized five flute and (2) Increased design is engineered for

clearances to eliminatestrength, chip evacuation,LAB TESTING RESULTS – HEAVY PROFILING IN TITANIUM
edge build-up duringand increased productivity
1400
rampingover three and four flute1287

end mills by 20–40% 1200 1179

  • The variable flute pattern KSPT Z5

provides excellent chatter 1000 Competitor A suppression over a range 800 of spindle speeds Competitor B

  • Open center design 600

504 Competitor C

delivers efficiency during 400 Competitor D

324 324 entry movements into the 200 Competitor E work-piece

59

  • Helix angle engineered 0

for balance between positive RESULTS IN TITANIUM 6AL4V @ 32HRC Z5CR 1/2” TESTED AT 1643 RPM X 16.4 IPM cutting action and reduced .250” RADIAL WIDTH OF CUT X .750” AXIAL DEPTH OF CUT contact area to control tool pressure and spindle load

LAB TESTING RESULTS – HEAVY PROFILING IN STAINLESS STEEL

1800 KSPT Z5 1600 1590 Competitor A 1400 Competitor B PATENT PENDING 1200 Competitor C VARIABLE DESIGN 1000 Competitor D

  • Reduces force and torque

800 730 by more than 10% Competitor E

600 560 520

  • Improves shearing capability Competitor F

and enhances tool life 400

221203Competitor G
200110

42 30 Competitor H

RESULTS IN STAINLESS STEEL 316 @ 160HB Z5CR 1/2” TESTED AT 2540 RPM X 31.7 IPM .250” RADIAL WIDTH OF CUT X .750” AXIAL DEPTH OF CUT