Каталог SGS высокопроизводительные фрезы для чистовой обработки Multi-carb - страница 3

TEST INFORMATION

SGS Helps Aerospace Company gain over 27 days of production while reducing the cost per part by nearly 78%! SGS COMPETITOR Multi-Carb 7 Flute

Feed 40.5 ipm 19.9 ipm

The SGS Multi-Carb was able to produce the cut at twice the axial depth of the competition at 204% greater feed rates. This equates into 4 times more metal removal at 25% of the original cycle time. SGS was able to accomplish a tool life of 25 parts where the competitor was only able to obtain 4 parts. This was a tool life improvement of 625%. The end user was able to gain 653.4 hours of production for a total of 27.2 days per year gained. $131,822.29 ANNUAL COST SAVINGS

THE SAVINGS WITH SGS Cycle Time Saved per Part: 32.67 minutes Number of Parts per Year: 1200 Cycle Time Saved Annually: 653.4 hours Cost to Machine per Hour: $140.00 Machine Cost Saved Annually: $91,481.65 Tool Life Improvement: 21 additional parts Tooling Cost Saved per Part: $31.17 Tooling Cost Saved Annually: $39,300

FEATURES & BENEFITS

The Multi-Carb High Performance Finishing End Mill incorporates a large number of flutes for stability and high feed finishing capabilities in applications where surface finish and tolerance are critical factors. The large flute count design allows smoother cutting performance and increased tool life, positively impacting productivity and quality levels.

• Available with 7, 9 or 11 Flutes based on tool diameter
• Designed with a 35° Helix Angle
• High Flute Count increases feed rates and improves stability
• Odd Number of Flutes control natural harmonics while staggering

entry and exit of the cutting edges

• Large Core Diameter maximizes rigidity and minimizes deflection
• Optimized Cutting Geometry provides superior surface finishes

on challenging materials

• High Performance Material for reliable and consistent performance
• Ti-NAMITE-A with proven performance at high temperatures

The Multi-Carb is exclusively available with the most abrasive resistant and hardest coating, Aluminum Titanium Nitride (AlTiN) or Ti-NAMITE-A. With excellent thermal and chemical resistance, Ti-NAMITE-A allows for dry cutting and improvements in performance of carbide. The TA coating has a high hardness giving ultimate protection against abrasive wear and erosion. Ideal for high temperature alloys, titanium, steels, and stainless steel applications. Hardness (HV): 3300 Oxidation Temperature: 800°C – 1472°F Coefficient of Friction: 0.45 Thickness: 1– 4 Microns (based on tool diameter)