HSS rotary cutters Product information Cut 1 Cut 2 Cut 3 Cut 5 Cut ALU without chip breaker with chip breaker with chip breaker without chip breaker HSS rotary cutters are, due to their special Cut 1 Cut 5 tooth geometry and high production quality, Ideally suited for cutting steel, cast steel and Ideally suited for finish machining, for example particularly suitable for deburring, chamfering, stainless steel (INOX). deburring of steel, cast steel and cast iron. fettling of castings and for the machining of aluminium. They can also be used economically Cut 2 Cut ALU with low-performance machines at lower speeds. Ideally suited for cutting steel, cast steel and Ideally suited for cutting soft non-ferrous metals, cast iron. Also suitable for fine machining, for brass, copper, aluminium alloys, plastics, Advantages example, deburring of steel, cast steel and cast fibrereinforced plastics and rubber. ■■High aggressiveness. iron, non-ferrous metals and plastics. ■■Can be used at low speeds. ■■Large chip removal per time unit. Cut 3 ■■The viscosity of the high-performance high- Ideally suited for cutting steel, cast steel and speed steel (HSS) results in a great stability of cast iron. Also suitable for fine machining, for the tooth cutting edge. example, deburring of steel, cast steel and cast iron. Recommended speed range [min-1] ➊ Material groups ➋ Application task ➌ Toothing ➍ Cutting speed Steel, cast steel Non-hardened,nontempered steelsup to 1,200 N/mm²(< 38 HRC) Coarse machining =Structural steels, carbon steels,high stock removaltool steels, unalloyed steels,case-hardening steels, cast steelFine machining =low stock removal233560 - 80 m/min80 - 100 m/min60 - 80 m/min Stainless steel Rust- and acid- Austenitic and Coarse machining =high stock removal1 60 - 80 m/min (INOX) resistant steels ferritic stainless steels Fine machining = 1 80 - 100 m/min low stock removal 2 60 - 80 m/min Non-ferrous metals Soft non-ferrousmetals Aluminium alloys,brass, copper, zincCoarse machining = ALUhigh stock removal1200 - 300 m/minFine machining =low stock removal2200 - 250 m/min Cast iron with flake graphite Coarse machining = 2EN-GJL (GG), with spheroidalhigh stock removal360 - 80 m/min Cast iron Grey cast iron,white cast irongraphite/nodular cast iron EN-GJS (GGG), white malleable castiron EN-GJMW (GTW), blackFine machining =malleable cast ironlow stock removal3580 - 100 m/min EN-GJMB (GTS) Plastics,other materialsFibre-reinforced thermoplasticand thermoset plastics,hard rubber, woodCoarse machining = ALUhigh stock removal1200 - 300 m/minFine machining =1250 - 300 m/min low stock removal 2 200 - 250 m/min To determine the recommended speed range[min-1] please proceed as follows: ➏ Cutting speeds [m/min] ➎■ 60 80 100 200 250 300 ➊ Select the material group to be machined. [mm] Speeds (min-1) ➋ Assign processing case.➌ Select the toothing. 1.6 12,000 16,000 19,900 39,800 49,800 59,700 ➍ Determine cutting speed range. 2.3 8,400 11,100 13,900 27,700 34,600 41,600 ➎ Select the desired diameter of the rotary 3.2 6,000 8,000 10,000 19,900 24,900 29,900 cutter.➏ Cutting speed range and 4.0 4,800 6,400 8,000 16,000 19,900 23,900 diameter of rotary cutter indicate the 5.0 3,900 5,100 6,400 12,800 16,000 19,100 recommended speed range. 6.0 3,200 4,300 5,400 10,700 13,300 16,000 7.0 2,800 3,700 4,600 9,100 11,400 13,700 8.0 2,400 3,200 4,000 8,000 10,000 12,000 10.0 2,000 2,600 3,200 6,400 8,000 9,600 12.0 1,600 2,200 2,700 5,400 6,700 8,000 14.0 1,400 1,900 2,300 4,600 5,700 6,900 16.0 1,200 1,600 2,000 4,000 5,000 6,000 44/808 www.precitool.de