Общий каталог OSG 2018 - 2019 - страница 983

PHX Phoenix Deep Feed Ball Nose End Mill Side Milling Hardness Up to 38 HRC 38~53 HRC Up to 53 HRC Up to 55 HRC Work Material Hardened and Pre-hardened Steels Cutting Speed 62 ~ 397 SFM 62 ~ 309 SFM 105 ~ 248 SFM 62 ~ 402 SFM R(mm)L/D Recom’d Cutting Angle Speed (RPM) Feed(in/min)Depth of Speed Feed(RPM)(in/min)Depth ofSpeed Feed(RPM)(in/min)Depth ofSpeed Feed Clearance(RPM)(in/min)(in)Depth of Cut (in) Cut (in) Cut (in) Cut (in) Aa Ar Aa Ar Aa Ar Aa Ar 2.5 40 0.5° 3,100 29.5 0.004 0.024 3,100 25.6 0.004 0.024 3,100 10.2 0.000 0.001 3,100 37.4 0.006 0.047 0.002 3.0 24 0.5° 6,400 74.8 0.017 0.047 4,000 47.2 0.012 0.039 4,000 35.4 0.012 0.004 6,500 57.1 0.007 0.006 0.004 3.0 30 0.5° 5,100 59.1 0.013 0.047 4,000 45.3 0.012 0.039 4,000 35.4 0.010 0.004 5,100 76.8 0.007 0.006 0.004 3.0 36 0.5° 4,200 49.2 0.015 0.047 4,000 43.3 0.012 0.039 4,000 29.5 0.008 0.003 4,200 62.2 0.007 0.006 0.003 3.0 42 0.5° 3,700 41.3 0.008 0.035 3,700 39.4 0.008 0.039 3,700 19.7 0.006 0.002 3,700 55.1 0.007 0.006 0.003 3.0 48 0.5° 3,600 29.5 0.006 0.035 2,600 27.6 0.006 0.031 2,600 15.7 0.004 0.001 2,600 38.6 0.007 0.006 0.002 3.0 54 0.5° 2,100 24.8 0.004 0.031 2,100 23.6 0.004 0.031 2,100 9.4 0.002 0.001 2,100 31.5 0.007 0.006 0.002 3.0 66 0.5° 1,900 21.7 0.003 0.028 1,900 19.7 0.003 0.028 - - - - 1,900 27.6 0.007 0.006 0.001 3.0 80 0.5° 1,700 17.7 0.003 0.024 1,700 15.7 0.003 0.024 - - - - 1,700 25.6 0.007 0.006 0.001 4.0 30 0.5° 4,800 90.6 0.018 0.059 3,000 49.6 0.012 0.059 3,000 41.3 0.012 0.006 4,800 94.5 0.009 0.008 0.004 4.0 40 0.5° 3,800 70.9 0.015 0.051 3,000 47.2 0.012 0.051 3,000 41.3 0.012 0.004 3,800 74.8 0.009 0.008 0.004 4.0 48 0.5° 3,200 59.1 0.011 0.047 3,000 43.3 0.010 0.047 3,000 35.4 0.010 0.004 3,200 63.0 0.009 0.008 0.003 4.0 56 0.5° 2,700 51.2 0.008 0.043 2,700 39.4 0.008 0.043 2,700 31.5 0.008 0.003 2,700 53.1 0.009 0.008 0.003 4.0 64 0.5° 1,900 35.4 0.008 0.039 1,900 27.6 0.007 0.039 1,900 19.7 0.007 0.003 1,900 37.4 0.009 0.008 0.002 4.0 80 0.5° 1,500 27.6 0.006 0.031 1,500 21.7 0.006 0.031 - - - - 1,500 29.5 0.009 0.008 0.001 4.0 100 0.5° 1,200 23.6 0.006 0.031 1,200 15.7 0.004 0.031 - - - - 1,200 23.6 0.009 0.008 0.001 4.0 120 0.5° 1,000 19.7 0.004 0.028 1,000 13.8 0.003 0.028 - - - - 1,000 19.7 0.009 0.008 0.001 5.0 35 0.5° 3,800 90.6 0.026 0.071 2,400 39.4 0.016 0.063 2,400 33.5 0.016 0.006 3,800 94.5 0.012 0.011 0.004 5.0 50 0.5° 3,100 74.8 0.022 0.071 2,400 39.4 0.012 0.063 2,400 33.5 0.012 0.006 3,100 76.8 0.012 0.011 0.004 5.0 60 0.5° 2,500 59.1 0.018 0.063 2,400 39.4 0.012 0.059 2,400 33.5 0.012 0.004 2,500 61.0 0.012 0.011 0.004 5.0 70 0.5° 2,200 51.2 0.013 0.063 2,200 35.4 0.012 0.059 2,200 31.5 0.012 0.004 2,200 53.1 0.012 0.011 0.003 5.0 80 0.5° 1,500 31.5 0.009 0.063 1,500 23.6 0.008 0.059 1,500 23.6 0.008 0.003 1,500 37.4 0.012 0.011 0.003 5.0 100 0.5° 1,200 23.6 0.006 0.059 1,200 19.7 0.005 0.059 1,200 19.7 0.005 0.003 1,200 29.5 0.012 0.011 0.002 5.0 120 0.5° 1,050 19.7 0.004 0.051 1,000 15.7 0.004 0.051 - - - - 1,050 25.6 0.012 0.011 0.002 5.0 140 0.5° 850 15.7 0.003 0.051 800 13.8 0.003 0.051 - - - - 850 19.7 0.012 0.011 0.001 5.0 160 0.5° 700 12.6 0.003 0.039 700 11.8 0.003 0.039 - - - - 700 17.7 0.012 0.011 0.001 6.0 45 0.5° 3,200 66.9 0.031 0.079 2,000 31.5 0.031 0.071 2,000 31.5 0.024 0.006 3,200 94.5 0.014 0.013 0.006 6.0 60 0.5° 2,500 51.2 0.026 0.079 2,000 31.5 0.026 0.071 2,000 31.5 0.020 0.006 2,500 74.8 0.014 0.013 0.006 6.0 70 0.5° 2,100 43.3 0.022 0.079 2,000 31.5 0.022 0.071 2,000 31.5 0.020 0.004 2,100 63.0 0.014 0.013 0.004 6.0 85 0.5° 1,800 37.4 0.017 0.071 1,500 23.6 0.017 0.067 1,500 23.6 0.016 0.004 1,800 53.1 0.014 0.013 0.004 6.0 100 0.5° 1,300 27.2 0.012 0.071 1,200 19.7 0.012 0.067 1,200 19.7 0.012 0.004 1,300 38.6 0.014 0.013 0.004 6.0 120 0.5° 1,000 20.9 0.010 0.059 1,000 16.5 0.010 0.059 - - - - 1,000 29.5 0.014 0.013 0.002 6.0 140 0.5° 900 18.5 0.008 0.059 900 15.0 0.008 0.059 - - - - 900 26.8 0.014 0.013 0.002 6.0 160 0.5° 700 14.6 0.006 0.051 700 11.8 0.006 0.051 - - - - 700 20.9 0.014 0.013 0.002 8.0 55 0.5° 2,400 63.0 0.039 0.087 1,500 23.6 0.039 0.071 1,500 23.6 0.031 0.006 2,400 94.5 0.019 0.016 0.008 8.0 80 0.5° 1,900 49.2 0.035 0.087 1,500 23.6 0.035 0.071 1,500 23.6 0.031 0.006 1,900 74.8 0.019 0.016 0.006 8.0 90 0.5° 1,600 41.3 0.030 0.087 1,500 23.6 0.030 0.071 1,500 23.6 0.028 0.004 1,600 63.0 0.019 0.016 0.004 8.0 105 0.5° 1,400 35.4 0.022 0.079 1,400 22.4 0.022 0.067 1,400 22.4 0.020 0.003 1,400 55.1 0.019 0.016 0.003 8.0 120 0.5° 1,000 25.6 0.016 0.079 1,000 16.5 0.016 0.067 1,000 16.5 0.016 0.002 1,000 39.4 0.019 0.016 0.002 10.0 70 0.5° 1,900 59.1 0.047 0.142 1,200 19.7 0.047 0.071 1,200 19.7 0.031 0.006 1,900 94.5 0.024 0.020 0.008 10.0 90 0.5° 1,500 47.2 0.043 0.142 1,200 19.7 0.043 0.071 1,200 19.7 0.031 0.006 1,500 74.8 0.024 0.020 0.006 10.0 110 0.5° 1,300 39.4 0.035 0.138 1,200 19.7 0.035 0.071 1,200 19.7 0.031 0.004 1,300 63.0 0.024 0.020 0.004 10.0 130 0.5° 1,100 33.5 0.028 0.134 1,100 17.7 0.028 0.071 1,100 17.7 0.028 0.004 1,100 55.1 0.024 0.020 0.003 10.0 150 0.5° 760 23.6 0.020 0.130 760 12.6 0.020 0.071 760 12.6 0.020 0.003 760 37.4 0.024 0.020 0.002 1. The above mentioned conditions according to projection lengths are intended as general guidelines for reference only. Adjustments should be made based on actual milling conditions. 2. For 0.5R - 2.5R, the machining conditions are based on chucking the tool up to the base of the neck. 3. Highly rigid machines and tool holders should be used. 4. Tool vibrations should be kept at a minimum level for maximum accuracy. 5. In the case of linear machining, do not use the Ar value, instead refer to the Aa value. 6. More stable high-feed machining in the corners can be attained by setting an R insertion or decelleration on the CAM or machine side. 7. When cutting load fluctuates (in the corners, etc.) or when high-precision is required, be sure to control the rotational speed. 8. When cutting at greater than the recommended cutting angle, reduce the feed. WWW.OSGTOOL.COM End Mill Technical 983