EXOCARB® Thread Mill Cutting Conditions List 41200/41300 - EXOCARB® Thread Mill Mini Thread Sizes Under #2/M2 Thread Sizes #2/M2 & Larger Work Material SFM Feed Rate No. of(Inch/Tooth)PassesSFM Feed Rate No. of(Inch/Tooth)Passes Low Carbon Steel 200 - 300 0.0008 - 0.0020 2 200 - 300 0.0008 - 0.0030 1 Medium Carbon Steel 200 - 300 0.0008 - 0.0020 2 200 - 300 0.0008 - 0.0030 1 High Carbon Steel 200 - 300 0.0008 - 0.0020 2 200 - 300 0.0008 - 0.0030 1 Alloy Steel — — — 100 - 200 0.0004 - 0.0012 1-2 Heat Treated Steel (28-34HRC) — — — 100 - 200 0.0004 - 0.0012 1 Heat Treated Steel (34-40HRC) — — — 100 - 200 0.0004 - 0.0012 1-2 Heat Treated Steel (40-50HRC) — — — 100 - 200 0.0004 - 0.0012 2-4 Stainless Steel (SUS3**,SUS2**) 200 - 300 0.0008 - 0.0020 2-3 200 - 300 0.0008 - 0.0030 1-2 Stainless Steel (SUS405,410L,430) 200 - 300 0.0008 - 0.0020 2-3 200 - 300 0.0008 - 0.0030 1-2 Stainless Steel (15-5, 17-4PH) 200 - 300 0.0008 - 0.0020 3 200 - 300 0.0008 - 0.0030 2 Cast Iron 130 - 200 0.0008 - 0.0020 2 165 - 330 0.0012 - 0.0040 1 Cast Iron 130 - 200 0.0008 - 0.0020 2 165 - 330 0.0012 - 0.0040 1 Ductile Cast Iron 130 - 200 0.0008 - 0.0020 2 165 - 230 0.0012 - 0.0040 1 Ductile Cast Iron 130 - 300 0.0008 - 0.0020 2 165 - 230 0.0012 - 0.0040 1 Aluminum Alloy 230 - 330 0.0015 - 0.0030 2 165 - 330 0.0008 - 0.0025 1 Aluminum Alloy Casting 230 - 330 0.0015 - 0.0030 2 165 - 330 0.0008 - 0.0025 1 Copper,Copper Casting — — — — — — Brass, Brass Casting 200 - 330 0.0015 - 0.0030 2 165 - 330 0.0008 - 0.0025 1 Bronze,Bronze Casting — — — 165 - 330 0.0008 - 0.0025 1 Magnesium Alloy Casting 230 - 330 0.0015 - 0.0030 2 165 - 330 0.0008 - 0.0025 1 Zinc Alloy Casting 230 - 330 0.0015 - 0.0030 2 165 - 330 0.0008 - 0.0025 1 Titanium Alloy (Ti-6AI-4V) 65 - 130 0.0004 - 0.0012 3 65 - 200 0.0004 - 0.0012 2 High Heat Resistance Alloy (Inconel) — — — 65 - 200 0.0004 - 0.0012 2 High Heat Resistance Alloy (Inconel >40HRC) — — — 65 - 200 0.0004 - 0.0012 4 Thermoplastic 165 - 330 0.0015 - 0.0030 2 165 - 330 0.0008 - 0.0025 1 Cobalt/Chrome Alloy (Stellite) — — — — — — For chip loads, the smaller cutter diameters use a smaller chip load per tooth within a given range. Larger cutter diameters use the larger chip load per tooth within the given range. For programming help or other information, please contact our Engineering Department at 800-837-2223. WWW.OSGTOOL.COM Threading Technical 681