HF UNI - Variable Helix and unequal pitch - Corner radius

CUTTING PARAMETERS

Material Group ISO 513P1 P2 P7 K1P3 P4 M1 K2 K3P5 M2 M3 K4 S1 S4S2 S3 S5
Hardness/Rm≤700 N/mm²600÷1000 N/mm²≤35 HRC≤40 HRC
ap x ae2D x 0.1D2D x 0.1D1.5D x 0.1D1.5D x 0.1D
Vc (m/min)140÷160100÷12070÷9040÷60
D (mm)fz (mm/z)fz (mm/z)fz (mm/z)fz (mm/z)
TROCHOIDAL40.0340.0310.0270.037
50.0440.0400.0350.048
60.0540.0490.0430.059
80.0640.0580.0510.070
100.0760.0680.0610.084
120.0860.0770.0690.095
160.0980.0880.0780.108
200.1320.1190.1060.145
ap x ae≤ D51.5D x 0.1D1.5D x 0.1D1.2D x 0.05D1.2D x 0.05D

NOTES: Down milling CNC programming is required. “ae” value max 0.2xD - “T” value max 0.1xD. The use of end mill with diameter 30-40% smaller than the width of the slot is recommended. The cutting conditions are based on CNC programming with medium dynamic speed. With lower CNC dynamic speed, use the same cutting conditions or reduce the cutting speed Vc. With higher CNC dynamic speed, reduce the “T” value by approximately -30 -50% and apply the maximum available cutting speed Vc. R1 Cutter radius ae R2 Half of slot width T Programming width of cut ae Actual width of cut

Y (+) Y X (+)

T

HSS DRILLS LFTA SUTA HSS-HSS/CO

CARBIDE END-MILLS

G2 MDTA HF VH/UP MEF ALU MEX/MH UH/MH

HSS END-MILLS

CARBIDE BURRS

PARAMETERS SUGGESTED WITH HIGH POWER MILLING CHUCK AND STABLE MACHINING CONDITION