Новинки Kennametal - осень 2024 - страница 13

HARVI II TE SOLID END MILLS HARVI II TE APPLICATION DATA Recommended Feed per Tooth (Fz=mm/th) is for Side Milling. For Slotting Reduce Fz by 20% Material KCPM15A - KCSM15A Group Cutting Speed Vc D1 - Diameter Side Milling Slotting m/min Ap Ae Ap Min Max mm 4.0 5.0 6.0 7.0 8.0 9.0 10.0 12.0 14.0 16.0 18.0 20.0 25.0 P0 1.5xD 0.5XD 1.25xD 150 200 Fz 0.031 0.040 0.048 0.057 0.066 0.073 0.079 0.091 0.102 0.111 0.119 0.125 0.136 P1 1.5xD 0.5XD 1.25xD 150 200 Fz 0.031 0.040 0.048 0.057 0.066 0.073 0.079 0.091 0.102 0.111 0.119 0.125 0.136 P2 1.5xD 0.5XD 1.25xD 140 190 Fz 0.031 0.040 0.048 0.057 0.066 0.073 0.079 0.091 0.102 0.111 0.119 0.125 0.136 P P3 1.5xD 0.5XD 1.25xD 120 160 Fz 0.026 0.033 0.040 0.047 0.055 0.061 0.067 0.077 0.087 0.096 0.104 0.111 0.125 P4 1.5xD 0.5XD 1.25xD 90 150 Fz 0.024 0.030 0.036 0.043 0.049 0.054 0.059 0.069 0.077 0.084 0.091 0.097 0.107 P5 1.5xD 0.5XD 1.25xD 60 100 Fz 0.021 0.027 0.032 0.038 0.044 0.049 0.053 0.062 0.070 0.077 0.083 0.089 0.100 P6 1.5xD 0.5XD 1.25xD 50 75 Fz 0.018 0.022 0.027 0.032 0.037 0.041 0.044 0.051 0.057 0.063 0.067 0.071 0.078 M1 1.5xD 0.5XD 1.25xD 90 115 Fz 0.026 0.033 0.040 0.047 0.055 0.061 0.067 0.077 0.087 0.096 0.104 0.111 0.125 M M2 1.5xD 0.5XD 1.25xD 60 80 Fz 0.021 0.027 0.032 0.038 0.044 0.049 0.053 0.062 0.070 0.077 0.083 0.089 0.100 M3 1.5xD 0.5XD 1.0xD 60 70 Fz 0.018 0.022 0.027 0.032 0.037 0.041 0.044 0.051 0.057 0.063 0.067 0.071 0.078 K1 1.5xD 0.5XD 1.0xD 120 150 Fz 0.031 0.040 0.048 0.057 0.066 0.073 0.079 0.091 0.102 0.111 0.119 0.125 0.136 K K2 1.5xD 0.5XD 1.0xD 110 140 Fz 0.026 0.033 0.040 0.047 0.055 0.061 0.067 0.077 0.087 0.096 0.104 0.111 0.125 K3 1.5xD 0.5XD 1.0xD 110 130 Fz 0.021 0.027 0.032 0.038 0.044 0.049 0.053 0.062 0.070 0.077 0.083 0.089 0.100 S1 1.5xD 0.3XD 0.75xD 50 90 Fz 0.026 0.033 0.040 0.047 0.055 0.061 0.067 0.077 0.087 0.096 0.104 0.111 0.125 S2 1.5xD 0.3XD 0.75xD 25 50 Fz 0.014 0.018 0.021 0.025 0.029 0.032 0.035 0.041 0.046 0.051 0.055 0.059 0.067 S S3 1.5xD 0.5XD 0.75xD 25 40 Fz 0.014 0.018 0.021 0.025 0.029 0.032 0.035 0.041 0.046 0.051 0.055 0.059 0.067 S4 1.5xD 0.5XD 1.25xD 50 60 Fz 0.017 0.023 0.028 0.034 0.040 0.045 0.049 0.057 0.064 0.071 0.076 0.082 0.092 H1 1.5xD 0.5XD 1.0xD 80 140 Fz 0.024 0.030 0.036 0.043 0.049 0.054 0.059 0.069 0.077 0.084 0.091 0.097 0.107 H H2 1.5xD 0.2XD 1.0xD 70 120 Fz 0.018 0.022 0.027 0.032 0.037 0.041 0.044 0.051 0.057 0.063 0.067 0.071 0.078 NOTE: Those guidelines may require variations to achive optimum results. Lower value of cuting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cuting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordiongly on diameters greater than 12mm. For tools with reach >4.5xD, reduce fz by 30% and use lowe range of cutting speed as starting condition. Higher slotting DOC possible with proper pull-out protection, tool holder, machine setup & coolant flow. HARVI II TE APPLICATION DATA - Adjustment Factor Table Adjustment Factor Table for Feed and Speed Calculation. Ae/D 2% 4% 5% 8% 10% 12% 20% 30% 40% 50% 100% Speed Factor Kv 2.1 - 3.6 1.6 - 3 1.6 - 2.5 1.6 1.4 1.38 1.3 1.2 1.1 1 1 Feed Factor KFz 3.58 2.56 2.3 1.84 1.67 1.54 1.25 1.09 1.02 1 0.9 phi [°] 16.26 23.07 25.84 32.86 36.87 40.54 53.13 66.42 78.46 90.00 180.00 NOTE: These calculations are for roughing / semi-finishing cuts when used with the recommeded base fz. For light finishing cuts requiring improved surface quality it is recommended to reduce the base fz approximately 50% and then apply these factors. For an Ae/D ratio of 5% or less there is range given for speed factor Kv, which alows the user to either be more conservative at the lower value or more aggressive with the higher value. This can also be considered based on machinability of the material, from difficukt to free cutting. To calculate application specific cutting data, please Calculation Example: Final cutting data recommendation: use above Kv coefficient for adaptation of cutting Aplication: D1= 12.0 mm Vc new= 80 * 1.30 = 104 m/min speed and KFz for feed respectively. Material Group P5 Fz new= 0.062 * 1.25 = 0.0775 mm/th Ae= 20% of D Vc new=Vc*Kv Cutting data recommendation: Vc= 80 m/min Fz new=Fz*KFz Fz= 0.062 mm/th Adjustment coefficient: Kv= 1.30 KFz= 1.25 kennametal.com 12