USER GUIDE PCD Recommended Machining Conditions Grade D.O.C. Material Vc Feed Cutting mm m/min mm/tooth Edge <2.0 Aluminum alloys <12% silicon 300-3000 0.05-0.25 N ID5 <2.0 Chipboard Fiberboard Plastics 2000-3000 0.05-0.25 <2.0 Copper Brass alloys 500-1500 0.05-0.25 <2.0 Aluminum>12% silicon 250-1000 0.05-0.25 Sharp <2.0 Aluminum<12% silicon 300-3000 0.05-0.25 N ID8 2000-3000 0.05-0.25 <2.0 Chipboard Fiberboard Plastics MMC 200-600 0.05-0.25 MILLING INSERTS CBN Recommended Machining Conditions Grade IB85 IB55 D.O.C. Vc Feed Cutting Vc Feed Cutting mm Material m/ min mm/tooth Edge m/ min mm/tooth Edge Chamfer <0.5 500-1500 0.1-0.3 Grey cast iron Hone HB 200-280 K 0.5-2.0 500-1100 0.1-0.25 Chamfer <0.5 Compacted graphite iron 400-600 0.1-0.2 Hone GCI Co based > 35 HRc 150-200 Ni based > 35 HRc 120-150 S 0.5-2.0 0.05-0.15 Chamfer Fe based > 35 HRc 60-120 Cr based > 35 HRc 50-75 <0.5 Hardened steels > 45 HRc 80-180 0.1-0.25 Chamfer 80-220 0.1-0.25 Chamfer H <2 Hardened cast iron 80-200 0.1-0.15 Chamfer <2 Bearing steel 180-220 0.05-0.25 Chamfer 180-220 0.1-0.15 Chamfer P <2 Ferrous powder metal 150-300 0.1-0.15 Chamfer 250-360 0.1-0.15 Chamfer Recommended Cutting Conditions for ADKT 1505R8T-FF Inserts Workpiece Material Cutting Feed Typical Representative ISCAR D.O.C. speed per tooth ISO class Mat. AISI/SAE/ Hardness, Carbide Ap Vc, fz, DIN/ISO 513 Description Group* ASTM DIN W.-Nr. HB grade [mm] [m/ min ] [mm/tooth] Coolant Non-alloy 1 IC928 1-1.5 100-150 0.8-1.5 1020 1.0402 130-180 Air steel IC808 1.5-2 100-170 0.7-1.3 260-300 IC928 1-1.5 100-150 0.8-1.5 8 4340 1.6582 Air Low alloy IC808 1.5-2 0.5-1 steel IC928 0.5-1.1 80-120 0.4-1 P 9 3135 1.571 HRC 35-42** Air IC808 0.5-0.7 0.2-0.7 High alloy IC928 0.7-1.5 100-150 0.6-1.1 10 H13 1.2344 200-220 Air steel IC808 Martensitic 12 IC928 0.5-1.5 80-120 0.4-0.8 420 1.4021 200 Air stainless steel IC330 304L IC928 0.5-1 80-100 0.3-0.7 1.4306 200 IC330 Austenitic 14 Air M stainless steel 316L IC928 0.5-1 80-100 0.3-0.6 1.4404 140 IC330 Grey cast iron 16 Class 40 0.6025 (GG25) 250 IC928 1-1.5 150-220 1-1.5 K Air Nodular cast iron 17 Class 65-45-12 0.7050 (GGG50) 200 IC928 1-1.5 100-160 1-1.5 High temperature 34 Inconel 718 2.4668 340 IC928 0.5-1 20-30 0.1-0.2 Wet S alloys 37 AMS R56400 3.7165 (Ti6Al4V) HRC 40-45 IC928 0.5-1 22-45 0.4-0.6 (emilsion) * ISCAR material grpoup in accordance with VDI 3323 standard ** Quenched and tempered The data refer to W.O.C. no more than 0.7×D and a cutter overhang to 2×D, where D - the cutter diameter 466 466 ISCAR ISCAR