FormMasterShear - Series 15B1B, 1A7_ IN1030 IN6530 IN2530 IN2540 IN2505 IN05S Brinnell Material SFM Feed per Insert Coolant Hardness Aluminum 6061-T6, 7075-T6 1300-1650 .0075 - .047 1 YES Gray 190-220 360 - 690 3 2 1 NO Cast Iron .005 - .022 Nodular 140-200 140-200 3 2 1 NO Low Carbon 1018-8620 85-175 721 - 985 .005 - .024 2 1 NO High Carbon F-6180 175 - 225 490 - 820 .005 - .024 2 1 NO Steel Alloyed Steel 4140 275-325 325 - 590 .005 - .022 2 3 1 NO Tool Steel P20-H13 200-250 275 - 495 .005 - .022 2 1 NO 300 Series, 304, 316 - 360 - 590 .005 - .021 3 2 1 4 OPTIONAL Stainless Steel 400 Series 15-5 PH, 17-4 PH - 360 - 720 .005 - .021 3 2 1 4 OPTIONAL 13-8 PH - 200 - 600 .005 - .015 3 2 1 4 OPTIONAL Nickel Alloys Inconel 600, 706, 718, - 80 - 150 .004 - .017 2 1 3 YES Titanium 903, Hastelloy - 115 - 195 .004 - .017 2 1 3 YES FormMaster R - Series 1DE1H, DE6H Feed per Insert IN2505 IN6530 IN2530 RNLU1205 RNLU1205 Coolant Material Brinnell Hardness SFM MON-S MON-M Gray 500 - 800 Cast Iron 150 - 250 .007 - .020 .015 - .035 2 1 No Nodular 450 - 800 Low Carbon 1018, 8620 150 - 250 500 - 700 .007 - .020 .015 - .035 1 3 2 High Carbon F-6180 250 - 400 Steel No Alloyed Steel 4140 150 - 300 450 - 500 .007 - .020 .015 - .040 1 3 2 Tool Steel P20 - H13 Up to 300 300 Series, 304, 316 Stainless 400 Series 15-5 PH, 17-4 PH Up to 320 250 - 500 .005 - .015 .010 - .020 2 3 1 Yes Steel 13-8 PH Inconel 600, 706, 718, 903, Nickel Alloys - 50 - 250 .003 - .015 .003 - .012 2 3 1 Yes Hastelloy Titanium 6AL-4V - 50 - 250 .003 - .008 .003 - .008 2 1 Yes Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC may need to be revised to optimize the tools performance. 98