Общий каталог Dijet 2018 - страница 472

Tooling by DIJET Tooling by DIJET Tooling by DIJET Indexable Tools Finish Jet Mill FJMTYPE ■ ■ CASE STUDIES ■ Work size : 2.1m×1．3ｍ Part name Stamping die Work size Workbetween Step size:: 2.1m×1． 2.1m x 3ｍ 1.3m finishing insert and semi-finishing Part Partname name Stamping Stampingdie die Step Stepbetween : 0.1ｍｍfinishing finishinginsert and semi-finishing Material FC250 Work insert between insert and semi-finishing insert insert:: 0.1ｍｍ 0.1mm Material Material FC250 FC250 1.3m Hardness −− 1.3m Hardness Hardness − Tool No. FJM-4200R Tool ToolNo. No. FJM-4200R FJM-4200R SDHW1504ADFN-W1 （JC8003） （1N） ＋ +（JC8003） （1N） Grade SDHW1504ADFN-W1 (JC8003) (1N) Tool Grade SDHW1504ADFN-W1 Grade ＋ SPHW1203ZPTR（JC8015） （1N） SPHW1203ZPTR SPHW1203ZPTR （JC8015）（1N） (JC8015) (1N) 2.1m 2.1m Vc, (n ) 183m/min (292min-1-1) -1 Vc, Vc,(n(n) ) 183m/min (292min )) 183m/min(292min Vf, (f z) 1,460mm/min (5mm/rev) Cutting conditions Vf,(f (f Vf, z) z) 1,460mm/min (5mm/rev) 1,460mm/min(5mm/rev) aap(mm) 0.3mm a p(mm) p (mm) 0.3mm 0.3 (mm) Competitor Competitor B B:: Vc=146m/min, Vc=146m/min, Vf=800mm/min, ap=0.3mm Vf=800mm/min, ap=0.3mm aae(mm) 180mm Competitor Step B : finishing Step between between Vc=146m/min, finishing insert Vf=800mm/min, insert and ap=0.3mm and semi-finishing semi-finishing insert insert:: 0.1mm 0.1mm Step between finishing insert and semi-finishing insert : 0.1mm a e(mm) e (mm) 180mm 180 (mm) FJM obtained same surface roughness with Coolant Dry Coolant Dry Result FJMobtained FJM obtainedsame same surface surface roughness with Coolant Dry 80% faster feed speed than roughness competitorwith B. Machine Double column MC 80%faster 80% fasterfeed feed speed speed than than competitorB. competitor B. Machine Machine Double column Double columnMC MC Work size : 1050mm×1090mm×60mm Part name Injection mold Work size : 1050mm×1090mm×60mm Worksize:1050mm x 1090mm x 60mm Part Partname name Injection Injectionmold mold Material S45C Work Material Material S45C S45C Hardness Non heat treatment Hardness Hardness Non Nonheat heattreatment treatment Tool No. FJM-4200R Tool ToolNo. No. FJM-4200R FJM-4200R SDHW1504ADFN−W2 （CX75） （2N） ＋ + （CX75） （2N） Grade SDHW1504ADFN−W2 SDHW1504ADFN−W2 (CX75) (2N) Tool Grade Grade SPHW1203ZPTR ＋ （JC8015） （2N） 1.05m SPHW1203ZPTR SPHW1203ZPTR （JC8015） （2N） (JC8015) (2N) 1.05m Vc, (n ) 207m/min（330min-1-1-1） 1.09m Vc, Vc,(n(n) ) 207m/min（330min ） 207m/min (330min ) 1.09m Vf, (f z) 1,050mm/min （3.2mm/rev） （3.2mm/rev） Cutting conditions Vf,(f (f Vf, z) z) 1,050mm/min 1,050mm/min (3.2mm/rev) aap(mm) 0.2mm a p(mm) p (mm) 0.2mm 0.2 (mm) Competitor B: Vc=126m/min, Vf=400mm/min, ap=0.3mm aae(mm) 180mm Competitor B : Vc=126m/min, Vf=400mm/min, ap=0.3ｍｍ Competitor B : Vc=126m/min, Vf=400mm/min, ap=0.3ｍｍ a e(mm) e (mm) 180mm 180 (mm) FJM FJMimproved improved machining efficiency machining by 2.6 efficiency by times 2.6 Coolant Dry Result and FJM improved surface times machining roughness and surface efficiency compared roughness by 2.6 times with compared Coolant Coolant Dry Dry and surface Broughness compared with competitor Machine Double column MC with competitor competitor B B Machine Machine Double Doublecolumn columnMC MC Work size : 1668mm×1880mm×300mm Part name - Work Worksize : 1668mm×1880mm×300mm size: 1668mm x 1880mm x 300mm Part Partname name - - Material SKT4 Work 1.66m Material Material SKT4 SKT4 1.66m Hardness 35HRC Hardness Hardness 35HRC 35 HRC Tool No. FJM-4160R Tool ToolNo. No. FJM-4160R FJM-4160R Grade （JC8003） SDHW1504ADEN−F1 SDHW1504ADEN−F1 （2N） (JC8003) (2N) ＋ +（JC8003） SDHW1504ADEN−F1 （2N） Tool Grade 1.88m Grade ＋ SPHW1203ZPTR（JC8015） SPHW1203ZPTR （2N） (JC8015) (2N) 1.88m SPHW1203ZPTR（JC8015）（2N） Vc, (n ) 120m/min（240min-1-1-1） Vc, Vc,(n(n) ) 120m/min 120m/min（240min (240min ）) Vf, (f z) 800mm/min（1.67mm/t） （1.67mm/t） Cutting conditions Vf, Vf,(f (f z) z) 800mm/min 800mm/min (1.67mm/rev) aap(mm) 0.2mm F1 type insert for low rigid work achieved a p(mm) p (mm) 0.2mm 0.2 (mm) F1 F1type typeinsert insertfor forlow lowrigid work rigid workachieved achieved aae(mm) 120mm surface roughness Ra=0.8μm at feed speed a e(mm) e (mm) 120mm 120 (mm) Result surface surfaceroughness roughnessRa=0.8μm Ra=0.8μm at at feed speed feed 800mm/min under unstable clamping Coolant Dry speed 800mm/min 800mm/min condition. under unstable under unstable clamping Coolant Coolant Dry Dry clamping condition. condition. Machine Double column MC Machine Machine Double Doublecolumn columnMC MC C314 C260 C314