Общий каталог Dijet 2018 - страница 35
Навигация
Общий каталог Dijet 2012 на русском
■ RECOMMENDED CUTTING CONDITIONS
- MSH type + MSN Carbide Shank Holder
Tooling by DIJET
| Insert | 3 | 2 | To | ol dia 32/3 | . (mm) 3/35 | 40 | |||||||
| Work Materials | Grades | No | .of tee | th 4N | No | . of te | eth 3N | N | o. of | teeth 5 | N | ||
| ℓ (mm) | ap (mm) | n (min-1) | Vf (mm/min) | ℓ (mm) | ap (mm) | n (min-1) | Vf (mm/min) | ℓ (mm) | ap (mm) | n (min-1) | Vf (mm/min) | ||
| Carbon steel | JC7560 | 100 | 0.6 | 1,900 | 7,600 | 100 | 0.7 | 1,800 | 6,000 | 100 | 0.6 | 1,500 | 7,500 |
| S50C,S55C (C50,C55) | (JC5040) | 150 | 0.5 | 1,800 | 7,200 | 150 | 0.5 | 1,800 | 5,400 | 150 | 0.5 | 1,400 | 7,000 |
| Below250HB | (JC8050) | 210 | 0.3 | 1,500 | 6,000 | 210 | 0.3 | 1,500 | 4,500 | 210 | 0.3 | 1,200 | 6,000 |
| Mold steel HPM7 PX5 | JC8118 | 100 | 0.6 | 1,900 | 7,600 | 100 | 0.7 | 1,800 | 6,000 | 100 | 0.6 | 1,500 | 7,500 |
| , , NAK80, P20 (1.2311,P20) | JC5118 (JC7560) | 150 | 0.5 | 1,800 | 7,200 | 150 | 0.5 | 1,800 | 5,400 | 150 | 0.5 | 1,400 | 7,000 |
| 30-43HRC | (Below 36HRC) | 210 | 0.3 | 1,500 | 6,000 | 210 | 0.3 | 1,500 | 4,500 | 210 | 0.3 | 1,200 | 6,000 |
| Die steel | JC7560 | 100 | 0.6 | 1,900 | 7,600 | 100 | 0.7 | 1,800 | 6,000 | 100 | 0.6 | 1,500 | 7,500 |
| SKD61,SKD11 (1.23441.2379) | (JC5040) | 150 | 0.5 | 1,800 | 7,200 | 150 | 0.5 | 1,800 | 5,400 | 150 | 0.5 | 1,400 | 7,000 |
| , Below255HB | (JC8050) | 210 | 0.3 | 1,500 | 6,000 | 210 | 0.3 | 1,500 | 4,500 | 210 | 0.3 | 1,200 | 6,000 |
| Stainless steel | JC7560 | 100 | 0.6 | 1,700 | 6,800 | 100 | 0.7 | 1,600 | 5,200 | 100 | 0.6 | 1,350 | 6,800 |
| SUS304 | (JC5118) (JC8050) | 150 | 0.5 | 1,600 | 6,400 | 150 | 0.5 | 1,600 | 4,800 | 150 | 0.5 | 1,300 | 6,500 |
| Below250HB | (JC8118) | 210 | 0.3 | 1,500 | 6,000 | 210 | 0.3 | 1,500 | 4,500 | 210 | 0.3 | 1,200 | 6,000 |
| Hardened die steel | JC8118 | 100 | 0.5 | 800 | 1,900 | 100 | 0.6 | 800 | 2,200 | 100 | 0.5 | 640 | 1,900 |
| SKD61,DAC,DHA (1.2344,1.2379) | JC5118 | 150 | 0.4 | 700 | 1,700 | 150 | 0.4 | 700 | 1,900 | 150 | 0.4 | 560 | 1,700 |
| 40-50HRC | JC8015 | 210 | 0.2 | 600 | 1,500 | 210 | 0.2 | 600 | 1,500 | 210 | 0.2 | 480 | 1,450 |
| Grey & Nodular | JC8118 | 100 | 0.8 | 1,500 | 7,200 | 100 | 1 | 1,500 | 5,200 | 100 | 0.8 | 1,200 | 7,200 |
| castiron FC,FCD(GG,GGG) | JC5118 JC8015 | 150 | 0.6 | 1,500 | 6,600 | 150 | 0.8 | 1,500 | 5,000 | 150 | 0.6 | 1,200 | 6,600 |
| Below300HB | (JC7560) | 210 | 0.5 | 1,250 | 5,500 | 210 | 0.5 | 1,250 | 4,000 | 210 | 0.5 | 1,000 | 5,500 |
| Below 250HB | (JC8050) | 160 | 0.2 | 2,980 | 4,760 | 190 | 0.3 | 2,400 | 4,800 | |
| ℓ: Overhung length, ap: Depth of cut, n: Spindle speed, Vf: Feedspeed | ||||||||||
| Hardened die steel | 70 | 0.2 | 2,380 | 2,610 | 70 | 0.4 | 1,300 | 1,600 | ||
| SKD61, DAC, DHA | JC5118 | 120 | 0.2 | 2,380 | 2,380 | 120 | 0.3 | 1,200 | 1,400 | |
| (1.2344,1.2379) | JC8015 | |||||||||
| 40-50HRC | 160 | – | – | – 190 | – | – – | ||||
| Grey & Nodular | 70 | 0.5 | 2,980 | 6,550 | 70 | 0.6 | 2,400 | 5,800 | ||
| JC5118 | ||||||||||
| cast iron | JC8015 | 120 | 0.4 | 2,980 | 5,960 | 120 | 0.5 | 2,400 | 5,300 | |
| FC, FCD (GG, GGG) | (JC7560) | |||||||||
| Below 300HB | 160 | 0.3 | 2,500 | 5,000 | 190 | 0.4 | 2,000 | 4,800 |
ℓ : Overhung length, ap : Depth of cut, n : Spindle speed, Vf : Feed speed ■■ NOTENOTE 1) ） The cutting parameters to be adjusted according to the machine rigidity or work rigidity. 1 The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed with kee- 2）In case chatter occurrs, recommend to reduce depth of cut or spindle speed with keeping ping feed per tooth. feed per tooth. 3) If machine does not have enough power, recommend to reduce depth of cut first and 3）If machine does not have enough power, recommend to reduce depth of cut first and reduce reduce spindle speed and feed speed. 4) spindle speed and feed speed.Use air blow to flush the chips out. 45) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf. ）Use air blow to flush the chips out. 5）In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above a , n, Vf. 6) In case of unfavourable conditions, insert grade JC8050 is recommended. p 6）In case of unfavourable conditions, insert grade JC8050 is recommended.