Общий каталог Dijet 2018 - страница 35

Tooling by DIJET Modular Head Series High Feed Diemaster MSHTYPE ■ RECOMMENDED CUTTING CONDITIONS ● MSH type + MSN Carbide Shank Holder Tooling by DIJET Tool dia. (mm) Modular Modular Head 32 32/33/35 40 High Feed Diemaster Work Materials Grades Insert No.of teeth 4N No. of teeth 3N MSH No. of teeth 5NTYPE ℓ ap n Vf ℓ ap n Vf ℓ ap n Vf (mm) (mm) (min -1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) ■ RECOMMENDED CUTTING100 CONDITIONS 0.6 1,900 7,600 100 0.7 1,800 6,000 100 0.6 1,500 7,500 HeadSeries Carbon steel JC7560 S50C,S55C 150 0.5 1,800 7,200 150 0.5 1,800 5,400 150 0.5 1,400 7,000 ● MSH type ＋ MSN (JC5040) (C50,C55) Carbide Shank Holder (JC8050) Below250HB 210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000 Tool dia. (mm) Series Mold steel JC8118 100 0.6 1,900 7,600 100 0.7 1,800 6,000 100 0.6 1,500 7,500 HPM7, PX5, NAK80, P20 JC5118 Insert 150 0.5 16/17 1,800 7,200 150 0.5 1,800 5,400 20/21/22 150 0.5 1,400 7,000 Work Materials (JC7560) (1.2311,P20) No. of teeth 2N No. of teeth 2N 30-43HRC Grades (Below 36HRC) 210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000 Die steel ap ℓ 0.6 1,900 100(mm) n 100 Vf 0.7 1,800 7,600 ℓ 6,000 ap100 0.6n1,500 7,500 Vf JC7560 (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) SKD61,SKD11 (JC5040) 150 0.5 1,800 7,200 150 0.5 1,800 5,400 150 0.5 1,400 7,000 Carbon steel (1.2344,1.2379) JC7560 (JC8050) 70 0.4 3,580 6,440 70 0.6 2,850 5,700 Below255HB S50C, S55C 210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000 (C50, C55) (JC5040) 120 0.3 3,180 5,090 120 0.5 2,600 5,200 JC7560 (JC8050) 100 0.6 1,700 6,800 100 0.7 1,600 5,200 100 0.6 1,350 6,800 Stainless steel Below 250HB (JC5118) 160 0.2 2,980 4,760 190 0.3 2,400 4,800 SUS304 150 0.5 1,600 6,400 150 0.5 1,600 4,800 150 0.5 1,300 6,500 Mold steel (JC8050) 70 0.4 3,180 5,720 70 0.5 2,850 5,700 Below250HB HPM7, PX5, JC5118 (JC8118) 210 0.3 1,500 6,000 210 0.3 1,500 4,500 210 0.3 1,200 6,000 NAK80, P20 (JC7560) 120 0.3 3,180 5,090 120 0.4 2,600 5,200 (1.2311, die P20) (Below 36HRC) 100 0.5 0.2 800 1,900 1004,760 0.6 800 2,2000.3100 0.5 Hardened 30-43HRC SKD61,DAC,DHA steel JC8118 160 2,980 190 2,400640 4,800 1,900 Die steel (1.2344,1.2379) JC5118 150 70 0.4 700 0.4 1,700 150 3,180 5,720 0.4 700 70 1,900 150 0.5 0.4 560 2,850 5,7001,700 SKD61, SKD11 JC7560 JC8015 40-50HRC (JC5040) 210120 0.2 0.3 600 1,500 3,180 2105,090 0.2 600 120 1,5000.4210 0.2 2,600480 5,200 1,450 (1.2344, 1.2379) Grey & Nodular Below 255HB (JC8050) JC8118 100 160 0.8 1,500 0.2 7,200 100 2,980 4,760 1 1,500 190 5,200 100 0.3 0.8 1,200 7,200 2,400 4,800 castiron JC5118 150 FC,FCD(GG,GGG) Stainless steel JC8015 JC7560 70 0.6 0.31,500 6,600 150 3,180 5,720 0.8 1,500 5,000 150 70 0.5 0.6 1,200 6,600 2,500 5,000 (JC5118) 210120 0.5 0.3 1,250 5,500 2,980 2104,760 0.5 1,250 120 4,0000.4210 0.5 1,000 4,800 5,500 Below300HB SUS304 (JC7560) 2,400 Below 250HB (JC8050) ℓ: Overhung length, ap: Depth of cut, n: Spindle0.2 160 2,980 speed, Vf: 4,760 Feedspeed 190 0.3 2,400 4,800 Hardened die steel 70 0.2 2,380 2,610 70 0.4 1,300 1,600 SKD61, DAC, DHA JC5118 120 0.2 2,380 2,380 120 0.3 1,200 1,400 (1.2344,1.2379) JC8015 40-50HRC 160 – – – 190 – – – Grey & Nodular JC5118 70 0.5 2,980 6,550 70 0.6 2,400 5,800 cast iron FC, FCD (GG, GGG) JC8015 120 0.4 2,980 5,960 120 0.5 2,400 5,300 (JC7560) 160 0.3 2,500 5,000 190 0.4 2,000 4,800 Below 300HB ℓ : Overhung length, ap : Depth of cut, n : Spindle speed, Vf : Feed speed ■ NOTE ■ NOTE 1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity. 1） 2) TheIn cutting parameters case chatter to berecommend occurrs, adjusted according todepth to reduce the machine rigidity of cut or or speed spindle work rigidity. with kee- 2） In case ping chatter feed occurrs, recommend to reduce depth of cut or spindle speed with keeping per tooth. 3) feedIf per tooth.does not have enough power, recommend to reduce depth of cut first and machine 3） If machine reduce does notspeed spindle have enough and feedpower, speed.recommend to reduce depth of cut first and reduce 4) spindle Use speed and air blow to feed flushspeed. the chips out. 4） 5) Use air blow In case to flush the of 50-55HRC chips out.die steel), recommend to reduce 30% above ap, n, Vf. (Hardened 5） 6) In In case caseofof50-55HRC unfavourable(Hardened die steel), conditions, insertrecommend to reduce grade JC8050 30% above ap, n, V f. is recommended. 6） In case of unfavourable conditions, insert grade JC8050 is recommended. ℓ: Overhung length B019