Общий каталог Dijet 2018 - страница 328

Tooling by DIJET Indexable Tools Hepta Mill HEPTyPE ■ RECOMMENDED CUTTING CONDITIONS Interrupted Cutting Tool dia. (mm) Overhung Work Insert length 50 63 Materials Inserts No.of teeth 3N No. of teeth 4N Grades ℓ (mm) ap n Vf Pc ap n Vf Pc (mm) (min-1) (mm/min) (kW) (mm) (min-1) (mm/min) (kW) 100 4 750 1,800 12.8 4 600 1,950 17.5 Carbon steel XDMW080620ZTR(-ML) JC7560 150 3.5 680 1,450 9 3.5 550 1,500 11.8 S50C, S55C 200 3 1,100 5.9 3 1,300 8.8 (XDMT080620ZER) (JC8050) 600 500 (C50, C55) Below 250HB (XDMW080620ZTR) (JC8050) 250 2.5 600 900 4 2.5 500 1,000 5.6 300 2 600 900 3.2 2 500 1,000 4.5 100 3 750 1,600 8.6 3 600 1,700 11.6 Mold steel XDMW080620ZTR(-ML) JC7560 150 2.5 680 1,200 5.4 2.5 550 1,350 7.6 HPM7, PX5, KPM30 (XDMT080620ZER) 200 2.5 2.5 (JC8050) 600 900 4.1 500 1,000 5.7 (1.2311, P20) 30-36HRC (XDMW080620ZTR) (JC8050) 250 2 600 720 2.6 2 500 850 3.9 300 2 600 720 2.6 2 500 850 3.9 100 3 550 1,100 6.3 3 450 1,250 9.1 Mold steel 150 2.5 500 900 4.3 2.5 400 1,000 6.1 NAK80,HPM1 (1.2311, P21) XDMT080620ZER JC5118 200 2.5 400 600 2.9 2.5 350 700 4.2 38-43HRC 250 2 400 500 1.9 2 350 600 2.9 300 2 400 500 1.9 2 350 600 2.9 100 3 750 1,600 8.6 3 600 1,700 11.6 Die steel 150 2.5 1,200 5.4 2.5 1,350 7.6 680 550 SKD61, SKD11 XDMW080620ZTR(-ML) JC7560 (1.2344, 1.2379) (XDMT080620ZER) (JC8050) 200 2.5 600 900 4.1 2.5 500 1,000 5.7 Below 255HB (XDMW080620ZTR) (JC8050) 250 2 600 720 2.6 2 500 850 3.9 300 2 600 720 2.6 2 500 850 3.9 Hardened die steel 100 2.5 450 450 3.1 2.5 450 550 4.8 SKD61, DAC, DHA XDMW080620ZTR JC5118 150 2 400 350 1.9 2 400 500 3.5 (1.2344, 1.2379) (XDMW080620ZTR) (JC8015) 200 2 350 250 1.4 2 300 300 2.1 40-50HRC 250 1.5 350 250 1 1.5 300 300 1.6 100 5 750 2,250 14.3 5 600 2,400 19.3 Grey cast iron 150 4 680 2,000 10.2 4 550 2,200 14.2 XDMW080620ZTR JC5118 FC250, FC300 (GG25, GG30) (XDMT080620ZER) (JC8050) 200 3.5 600 1,500 6.8 3.5 500 1,700 9.5 Below 300HB (XDMW080635ZTR-S) (JC8015) 250 3 600 1,350 5.2 3 500 1,350 6.5 300 2.5 600 1,350 4.3 2.5 500 1,350 5.4 100 4 650 1,400 10.5 4 550 1,500 14.2 Nodular cast iron 150 3 600 1,100 6.2 3 500 1,200 8.5 XDMW080620ZTR JC5118 FCD500, FCD700 (GGG50, GGG70) (XDMT080620ZER) (JC8050) 200 2.5 500 750 3.5 2.5 400 800 4.8 Below 300HB (XDMW080635ZTR-S) (JC8015) 250 2 500 600 2.3 2 400 650 3.1 300 1.5 500 600 1.7 1.5 400 650 2.3 100 4 650 1,000 7.7 4 500 1,000 9.7 Stainless steel 150 3.5 550 800 5.4 3.5 450 800 6.8 XDMT080620ZER(-ML) JC7560 SUS304 (XDMT080620ZER) (JC8050) 200 3 500 550 3.2 3 400 650 4.7 Below 250HB 250 2.5 450 2.2 2.5 500 3 500 400 300 2 500 450 1.7 2 400 500 2.4 ap: Depth of cut, n: Spindle speed, Vf: Feed speed, Pc: Net power consumption ■ NOTE 1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity. (Above parameter is for BT50 arbor) 2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed. 3) Use air blow to flush the chips out. 4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand C116 inclusions and uneven removal stocks.