Общий каталог ZCC-CT 2019 - страница 455

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TurningMillingDrillingTechnicalInformationIndex Technical information Technical information – turning A Turning toolsCutting tool geometry Clearance angle Minor angle A Holder Rake angle Shank width A B Shim Corner radius I C Main cutting edge Cutting edge D Flank face height Approach angle H E Nose radius B Inclination angle Shank length G G Minor cutting edgeHRake faceIInsert F Shank height E D C B Rake angle The rake angle is a cutting edge angle that has large effects on cutting resistance, chip disposal, cutting temperature and tool life. Increasing the rake angle in positive direction improves the sharpness of the cutting edge and the cutting force decreases but at the same time it lowers the strength. To increase the cutting resistance the rake angle must be increased in negative direction. Rake angle Applications C Small Machining of fragile and hard materials, roughing and interrupted cut Large Machining of plastic materials and soft materials, precision machining Clearance angle The flank angle prevents friction between the flank face and work piece resulting in smooth feed. Increasing the flank angle decreases the cutting force and the surface roughness becomes better but on the other hand this lowers the cutting edge strength and decreases the flank wear occurrence. Clearance angle Applications Small Machining of hard and demure materials, for roughing operation with stable cutting edge Large Precision machining with low cutting force, work pieces suffer from work hardening easily D Inclination angle The positive and negative edge inclination angle determines the discharging direction of chips. In heavy cutting, the cutting edge receives extremely large shocks at the beginning of cutting. Cutting edge inclination keeps the cutting edge from receiving this shock and prevents fracturing. On the other hand the back force increases and occurs vibration. For a finishing operation a positive angle is more suitable. When the edge inclination angle is negative, i.e. the cutting edge is located at the lowest point relative to the bottom plane of the tool holder, the chips flow to the machined surface of Fig. (1) workpiece. Negative angle E (-) As shown in Fig. (2), when the edge inclination angle is positive, i.e. the cutting edge is located at the highest point relative to the bottom plane of the tool holder, the chips flow to the Fig. (2) un-machined surface of workpiece. Positive angle (+) A 450