Общий каталог Widia 2017 - страница 962

• Table of Contents
• Turning
• Turning • ISO Inserts
• Turning • Tools for External Turning and Internal Boring
• Turning • Tools for External Turning and Internal Boring
• Turning • Tools for Small Hole Boring
• com E1Turning • Grooving and Cut-Off
• Turning • Threading
• Indexable Milling
• Indexable Milling • Face Mills
• Indexable Milling • Chamfer Mills
• Indexable Milling • 90° Shoulder Mills
• Indexable Milling • Helical Mills
• Indexable Milling • Slotting Mills
• Indexable Milling • Copy Mills
• Solid End Milling
• Solid End Milling • High-Performance Solid Carbide End Mills
• Solid End Milling • General Purpose Solid Carbide End Mills
• Solid End Milling • High-Performance High-Speed Steel (HSS-E/PM)
• Solid End Milling • Burs
• Holemaking
• Holemaking • High-Performance Solid Carbide Drills
• Holemaking • Modular Drills
• Holemaking • Indexable Drills
• Holemaking • Modular Drills
• Holemaking • Indexable Drills
• Holemaking • Hole Finishing
• Tapping
• Tapping Portfolio
• Index by Order Number
• Index by Catalogue Number
• Global Contacts
• Informational Icons Guide
• Material Overview • DIN

Copy Mills • M170™ Series Additional Application Advice • RD1003.. Selecting the Correct Cutting Values 1. fz depends on the Ap1 and ae values With round inserts, two factors can affect the hm: Ap1 and ae. fz has to be adjusted accordingly. Recommended Starting Feed Rate Values (fz) Related to the Ap1 and ae Values: ae engagement 10% 20% 30% 40% 50% 100% Example application Ap1 = 0,5mm 1,18mm 0,70mm 0,63mm 0,56mm 0,50mm 0,35mm highlighted. Ap1 = 0,75mm 0,95mm 0,62mm 0,56mm 0,50mm 0,45mm 0,30mm Ap1 = 1mm 0,80mm 0,57mm 0,46mm 0,40mm 0,36mm 0,25mm Ap1 = 2mm 0,57mm 0,40mm 0,33mm 0,28mm 0,25mm 0,18mm Ap1 = 3mm 0,46mm 0,33mm 0,27mm 0,23mm 0,21mm 0,15mm Ap1 = 5mm 0,36mm 0,25mm 0,21mm 0,18mm 0,16mm 0,11mm Example Cutting Conditions for RD..10... Insert in Pocketing, L/D ratio = 2 x D: TN2505 TN6525 TN6540 feed per tooth fz (mm)/ae>50% insert = RDPX1003M0SN min med max min med max min med max Edge Geometry MM ae>50% Recommended starting Ap1 = 1mm – – – 0,25mm 0,30mm 0,40mm 0,25mm 0,32mm 0,45mm Edge Geometry MH ae>50% Recommended starting Ap1 = 1mm 0,25mm 0,32mm 0,40mm 0,25mm 0,35mm 0,55mm 0,25mm 0,45mm 0,65mm 2. Ap1 and vc corrections depend on L/D ratio With increasing L/D ratios, or overhang, vibrations can occur due to reduced rigidity. To ensure successful application, it is recommended to adjust Ap1 and vc values according to the following table: L % of Ap1 max % of vcL/D ratioto reduceto reduce L <2 0% 0% D 24 80–95% 20–40% D Recommended Cutting Conditions • Helical Interpolation from Solid D min hole max hole diameter Ap1 max per max ramp Ap1 max cutter diameter diameter (flat bottom) revolution angle when plunging 20 22mm 30mm 2,1mm 20° 4mm Cutter 22 24mm 34mm 2,1mm 20° 2,4mm Diameter 25 33mm 40mm 3,2mm 8° 1,7mm 28 36mm 46mm 5mm 15° 3,8mm 30 40,6mm 50mm 5mm 10° 3,4mm 35 50,7mm 60mm 5mm 8,5° 3,4mm 40 60,5mm 70mm 5mm 7,2° 3,6mm Hole 42 64,5mm 74mm 5mm 5,8° 3,6mm Diameter 50 80,3mm 90mm 5mm 5,2° 4mm 52 85,8mm 94mm 5mm 3° 2,2mm M58 widia.com