Каталог Widia инструментальная оснастка - страница 25

• WID_TOOLINGSYSTEMS10_G004_G005.qxp.pdf
• WID_TOOLINGSYSTEMS10_G006_G007.qxp
• WID_TOOLINGSYSTEMS10_G008_G009.qxp
• WID_TOOLINGSYSTEMS10_G010_G011.qxp

KM™ Quick Change Productivity Worksheet KM Tooling Increase Your Productivity Issued by: Machine Manufacturer: Date: Hourly Cost for Machine: Model and Year: Step 1 • Enter number of setups on machine per shift: 1 Step 2 • Enter number of shifts per day: 2 Step 3 • Enter number of insert changes per shift: 10 conventional KM Quick Change time savings tooling Tooling* (minutes) Step 4 • Enter set-up time for conventional tooling (minutes): 10 - 2.5 = 7.5 Step 5 • Enter insert change time (minutes): 3 - 0.5 = 2.5 Step 6 • Enter trial cut time (minutes): 5 - 0 = 5 shifts per day days per year shifts per year Step 7 • Multiply the number of shifts per day (see Step 2) 2 x 200 = 400 by number of days per year the machine will be used. insert changes insert changes per shift shifts per year per year Step 8 • Multiply the number of insert changes per shift (see Step 3)by the number of shifts per year (see Step 7).10x400 = 4,000 insert changes per year % required trial cuts trial cuts per year Step 9 • Multiply the number of insert changes per year(see Step 8) by the % of required trial cuts.4,000x 0.25 = 1,000 Annual Time Savings with KM Quick Change Tooling Package time savings total number (minutes) (minutes) Step 10 • Enter shifts per year from Step 7. 400 x 7.5 = 3,000 Step 11 • Enter insert changes per year from Step 8. 4,000 x 2.5 = 10,000 Step 12 • Enter trial cuts per year from Step 9. 1,000 x 5 = 5,000 18,000 18,000 minutes divided by 60 minutes = 300 hours total hours saved hourly machine cost annual $$ saved** 300 x $50.00 = $15,000.00 *Data provided by your Authorized WIDIA Representative. **Annual savings per machine. Multiply by number of machines to see total overall annual savings. WWW.WIDIA.COM A15