TURNINGTAPPINGHOLEMAKINGSOLID END MILLINGINDEXABLE MILLING High-Feed Mills • VXF™-07 Insert Selection Guide Light General Heavy Material Machining Purpose Machining Group Geometry Grade Geometry Grade Geometry Grade P1–P2 XPPT-MM WP25PM XPPT-MM WS40PM XPPW-MH WP40PM P3–P4 XPPT-MM WP25PM XPPT-MM WS40PM XPPW-MH WP40PM P5–P6 XPPT-MM WP25PM XPPT-MM WS40PM XPPW-MH WP40PM M1–M2 XPPT-MM WS40PM XPPT-MM WS40PM XPPW-MH WP40PM M3 XPPT-MM WS40PM XPPT-MM WS40PM XPPW-MH WP40PM K1–K2 XPPW-MH WU10PM XPPW-MH WU10PM XPPW-MH WU10PM K3 XPPW-MH WU10PM XPPW-MH WU10PM XPPW-MH WU10PM S1–S2 XPPT-MM WP25PM XPPT-MM WS40PM – – S3 XPPT-MM WS40PM XPPT-MM WS40PM – – S4 XPPT-MM WS40PM XPPT-MM WS40PM – – H1 XPPW-MH WU10PM XPPW-MH WU10PM – – Recommended Starting Speeds [m/min]* MaterialGroup WP25PM WP40PM WS40PM WU10PM 1 395 340 325 355 310 295 – – – – – – 2 330 290 240 300 260 215 – – – – – – P 34 305270 260220 210180 275245 235205 190160 –– –– –– –– –– –– 5 220 205 180 205 185 160 205 175 145 – – – 6 200 150 120 180 140 110 180 130 95 – – – 1 245 215 200 235 205 185 250 205 170 – – – M 2 220 190 155 210 180 150 215 175 145 – – – 3 170 145 115 155 140 110 175 130 100 – – – 1 275 245 220 – – – – – – 355 320 290 K 2 215 190 180 – – – – – – 275 245 230 3 180 160 145 – – – – – – 235 210 190 1 50 40 30 50 40 35 50 40 30 – – – S 23 5060 4050 3030 5060 4050 3535 5060 4050 3030 –– –– –– 4 85 60 40 80 60 40 70 60 35 – – – H 1 145 110 85 – – – – – – 190 155 110 NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. Recommended Starting Feeds [mm] Light General Heavy At 0,60 Axial Depth of Cut (AP1) Machining Purpose Machining InsertGeometry 5% Recommended Starting Feed per Tooth (Fz)in Relation to % of Radial Engagement (ae)10%20%30%Insert40–100%Geometry .E..MM 0,46 1,32 2,43 0,32 0,89 1,53 0,24 0,65 1,09 0,21 0,56 0,94 0,19 0,52 0,85 .E..MM .S..MH 0,84 1,84 3,12 0,59 1,21 1,85 0,43 0,87 1,30 0,38 0,75 1,12 0,34 0,69 1,02 .S..MH At 0,70 Axial Depth of Cut (AP1) Recommended Starting Feed per Tooth (Fz) Insert in Relation to % of Radial Engagement (ae) Insert Geometry 5% 10% 20% 30% 40–100% Geometry .E..MM 0,42 1,21 2,20 0,30 0,83 1,41 0,22 0,60 1,01 0,19 0,52 0,87 0,18 0,48 0,79 .E..MM .S..MH 0,78 1,68 2,79 0,55 1,12 1,71 0,40 0,81 1,21 0,35 0,70 1,04 0,32 0,64 0,94 .S..MH At 0,90 Axial Depth of Cut (AP1) Recommended Starting Feed per Tooth (Fz) Insert in Relation to % of Radial Engagement (ae) Insert Geometry 5% 10% 20% 30% 40–100% Geometry .E..MM 0,37 1,06 1,89 0,27 0,73 1,24 0,20 0,53 0,89 0,17 0,46 0,77 0,16 0,42 0,70 .E..MM .S..MH 0,68 1,46 2,35 0,48 0,98 1,49 0,36 0,71 1,07 0,31 0,62 0,92 0,28 0,56 0,84 .S..MH NOTE: Use “Light Machining” values as starting feed rate. = ALL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE. widia.com A87