SUMIBORON CBN Insert Guidance Insert Types and Cutting Edge Geometries - Characteristics Multi Cornered One-Use Type Inserts l One-use type inserts improve machining efficiency by using each cutting edge to its full potential following the numbering system on each cutting edge then throwing the insert away. l Multi cornered inserts have a single piece of Sumiboron mounted on every useable corner. Single sided inserts use the top corners whilst double sided inserts use both top and bottom corners. Diamond shaped inserts have 4 corners and triangular inserts have 6 corners. l A variety of Sumiboron coated grades readily replace expensive grinding operations for high precision tolerances outstanding surface finish, heavy interrupted cutting and efficient cost effective machining of hardened parts. Cutting Edge Preparation Machining of Hardened Steel Sintered Alloy Machining New * Emphasis on dimensional LE Type tolerance / surface roughness H LF Type Burr control emphasis PM Good Good R Honing New * No R Honing New LT Type LE Type No R Honing New * Breakage control at high speed / high feed rates R Honing LS Type LS Type R Honing * R Honing New Emphasis of dimensional ES Type Sharpness of Edge Sharpness of Edge R Honing tolerance / burr control Surface roughness emphasis Standard Burr control during interrupted Standard No R Honing R Honing cutting HS*Type Breakage control during HT Type HS Type R Honing Breakgae control emphasis R Honing interrupted cutting Interruption Frequent Interruption Frequent * For limited grades only. One-Use Wiper Insert - Characteristics l New lineup includes: WG Type a for low-feed cutting WH Type a for high-feed cutting l SUMIBORON one-use insert with wiper edge for hardened steel machining SUMI BORON l Excellent surface finish similar to grinding l Improved efficiency with higher speeds and feeds Break Master N - FV, N - LV, N - SV - Characteristics l N-SV type is perfect for carburised layer removal while N-FV / N-LV types are best suited to finishing of hardened steel. l First CBN insert to feature an integral chipbreaker l Ideal for removing carburised layer - can be used on both hardened and unhardened materals. l Effective chip control solution protects component from swarf damage. Break Master N-SV Type L5