Milling Cutters SUMIDIA Face Mill SRF Type High Speed Finishing of Aluminium Alloy Fig. 1 Fig. 2 Body Spare PartsInsert wrenchCat. No.StockøD(mm)No. ofteethFig.Weight(Kg)TRD15Adjustment screwSRFJ SRF 30 R-ST q 30 3 1 0,34 Insert screw Wrench SRF 40 R-ST q 40 4 1 0,50 BFTX0409N TH 020 SRF 50 RS q 50 5 2 0,59 4,0 SRF 63 RS q 63 6 2 0,67 Inserts are sold seperately. Pin Insert 1,8 x 45 Maximum D.O.C. Guide (SRF50RS, 5 teeth) The contains guidelines on the maximum D.O.C., determined from internal tests. ”O” mark indicates the possible application range. Actual cutting conditions should be set, based on actual machine and work characteristics. Fig. 1 Fig. 2 Fig. 3 Cat. No. Cutting SUMIDIAEdgeDA2200Fig. Feed Feed Speed, vf (mm/min)2.5004.0005.000 SNEW 09T3 ADTR-NF Standard q 1 D.O.C. Feed Rate, f t (mm/tooth) SNEW 09T3 ADTR-U-NF Wiper q 2 (mm) 0,05 0,08 0,10 SNEW 09T3 ADTR-R-NF Nose Radius q 3 0,5 1,0 1,5 l Standard inserts and Wiper inserts can be used on the same cutter body. 2,0 2,5 l Standard inserts with nose radius should be used where vibration is 3,0 present. As such, Wiper-inserts will not be appliccable. 3,5 – 4,0 – – l Inserts can be regrind 3 times (up to minimum IC diameter 9,225mm). 4,5 – – 5,0 – – l When using reground inserts, it is advisable to reconfirm insert height and cutting diameter with a tool pre-setter. l Cutting Conditions Cutter: SRF 50 RS l Do not mix new and reground inserts, or even inserts with different regrind Insert: SNEW 09T3 ADFR-NF (DA2200) amount on the same cutter. n: 10.000 rpm Width: 35mm at D.O.C. indicated above Recommended Cutting Conditions for RF and SRF Type Cutters Work Material Process Grade Cutting Speed (m/min) Feed Rate Depth of Cut (mm)RF TypeSRF Type(mm /tooth)RF TypeSRF Type Finishing DA2200 (PCD) 2.000 ~ 5.000 ~ 4.000 Si < 13% Roughing H1 (Carbide) 1.000 ~ 2.500 – Aluminium Alloy 0,05 ~ 0,2 ~ 3,0 ~ 5,0 Finishing DA2200 (PCD) 400 ~ 800 ~ 800 Si ≥ 13% Roughing H1 (Carbide) 200 ~ 400 – G51