FRACTIONAL Z-Carb-AP Ap Series Z1, Z16CR, Z1PCR, Ae Ae DC • in Z1PLC, Z1PLB Vc Fractional Hardness Ae x DC Ap x DC (sfm) 1/64 1/8 1/4 3/8 1/2 5/8 3/4 1 340 RPM 83256 10390 5195 3463 2598 2078 1732 1299 Profile ≤ 0.5 ≤ 1.5 Fz 0.00004 0.00031 0.0008 0.0016 0.0021 0.0023 0.0025 0.0029 CAST IRONSK(HIGH ALLOY)Gray, Malleable,Ductile≤ 260 Bhnor≤ 26 HRcSlot (272-408) Feed (ipm) 13.3 12.9 17.5 22.2 21.8 19.1 17.3 15.1270RPM661158251412627502063165013751031 1 ≤1 Fz 0.00004 0.00031 0.0008 0.0016 0.0021 0.0023 0.0025 0.0029 (216-324) Feed (ipm) 10.6 10.2 13.9 17.6 17.3 15.2 13.8 12.0 80 RPM 19590 2445 1222 815 611 489 407 306 Profile ≤ 0.5 ≤ 1.5 Fz 0.00003 0.00025 0.0007 0.0013 0.0017 0.0019 0.0020 0.0024 SUPER ALLOYS (64-96) (NICKEL, COBALT, ≤ 300 Bhn Feed (ipm) 2.4 2.4 3.3 4.2 4.2 3.7 3.3 2.9 IRON BASE) or Inconel 601, 617, 625, ≤ 32 HRcIncoloy, Monel 400Slot 65 RPM 15917 1986 993 662 497 397 331 248 1 ≤1 Fz 0.00003 0.00025 0.0007 0.0013 0.0017 0.0019 0.0020 0.0024 (52-78) Feed (ipm) 1.9 2.0 2.7 3.4 3.4 3.0 2.7 2.4 62 RPM 15182 1895 947 632 474 379 316 237 Profile SUPER ALLOYS ≤ 0.5 ≤ 1.5 Fz 0.00002 0.00018 0.0005 0.0009 0.0012 0.0013 0.0014 0.0017 (NICKEL, COBALT,IRON BASE)Inconel 718, X-750,Incoloy, Waspaloy,≤ 400 Bhnor≤ 43 HRcSlot(50-74)Feed (ipm)1.2 1.4 1.8 2.3 2.3 2.0 1.8 1.650RPM122441528764509382306255191 Hastelloy, Rene 1 ≤1 Fz 0.00002 0.00018 0.0005 0.0009 0.0012 0.0013 0.0014 0.0017 (40-60) Feed (ipm) 1.0 1.1 1.5 1.8 1.8 1.6 1.4 1.3 S 215 RPM 52647 6570 3285 2190 1643 1314 1095 821 Profile ≤ 0.5 ≤ 1.5 Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 TITANIUM ALLOYS (172-258) Pure Titanium, ≤ 350 Bhn Feed (ipm) 6.3 7.9 10.5 13.1 13.1 11.6 10.5 9.2 Ti6Al4V, or Ti6Al2Sn4Zr2Mo, ≤ 38 HRc 170 RPM 41628 5195 2598 1732 1299 1039 866 649 Ti4Al4Mo2Sn0.5Si Slot 1 ≤1 Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 (136-204) Feed (ipm) 5.0 6.2 8.3 10.4 10.4 9.1 8.3 7.3 75 RPM 18365 2292 1146 764 573 458 382 287 TITANIUM ALLOYS Profile (DIFFICULT) ≤ 0.5 ≤ 1.5 Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 Ti10Al2Fe3Al,Ti5Al5V5Mo3Cr,Ti7Al4Mo,Ti3Al8V6Cr4Zr4Mo,≤ 440 Bhnor≤ 47 HRcSlot (60-90) Feed (ipm) 2.2 2.8 3.7 4.6 4.6 4.0 3.7 3.260RPM146921834917611458367306229 Ti6Al6V6Sn, Ti15V3 1 ≤1 Fz 0.00003 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 Cr3Sn3Al (48-72) Feed (ipm) 1.8 2.2 2.9 3.7 3.7 3.2 2.9 2.6 185 RPM 45301 5654 2827 1885 1413 1131 942 707 Profile ≤ 0.5 ≤ 1.5 Fz 0.00003 0.00028 0.0007 0.0014 0.0018 0.0020 0.0022 0.0026 (148-222) TOOL STEELS ≤ 375 Bhn Feed (ipm) 5.4 6.3 7.9 10.6 10.2 9.0 8.3 7.3 H A2, D2, H13, L2, M2, or P20, S7, T15, W2 ≤ 40 HRc 145 RPM 35506 4431 2216 1477 1108 886 739 554 Slot 1 ≤1 Fz 0.00003 0.00028 0.0007 0.0014 0.0018 0.0020 0.0022 0.0026 (116-174) Feed (ipm) 4.3 5.0 6.2 8.3 8.0 7.1 6.5 5.8 Bhn (Brinell) HRc (Rockwell C) rpm = Vc x 3.82 / DC ipm = Fz x 4 x rpm maximum Slotting Ap for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .25 x DC maximum Profile Ae for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .20 x DC reduce speed and feed for materials harder than listed reduce feed and Ae when finish milling (.02 x DC maximum) feed rates listed have chip thinning adjustments included where applicable refer to the SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com) 44 END MILLS wwwE.kNyDoMceILraLS-sgstool.com