Ap Series Ae Ae Diameter (D1) Z5MCR Vc (mm) Metric Hardness Ae x D1 Ap x D1 (m/min) 6 8 10 12 16 20 25 Profile 24 RPM 1293 969 776 646 485 388 310 SUPER ALLOYS ≤ 0.5 ≤ 1.5 (20-29) Fz 0.0160 0.0272 0.0340 0.0409 0.0478 0.0531 0.0599 (NICKEL , COBALT, ≤ 300 Bhn Feed (mm/min) 103 132 132 132 116 103 93 IRON BASE) or 20 RPM 1050 788 630 525 394 315 252 Inconel 601, 617, 625, ≤ 32 HRc Slot Z-Carb HPR Incoloy, Monel 400 1 ≤1 (16-24) Fz 0.0160 0.0272 0.0340 0.0409 0.0478 0.0531 0.0599 Feed (mm/min) 84 107 107 107 94 84 75 Profile 19 RPM 1002 751 601 501 376 301 240 SUPER ALLOYS ≤ 0.5 ≤ 1.5 Fz 0.0112 0.0192 0.0239 0.0284 0.0333 0.0371 0.0420 (NICKEL, COBALT, ≤ 400 Bhn (15-23) Feed (mm/min) 56 72 72 71 63 56 50 IRON BASE) or Inconel 718, X-750, ≤ 43 HRc Slot 15 RPM 808 606 485 404 303 242 194 | Incoloy, Waspaloy, 1 ≤1 Fz 0.0112 0.0192 0.0239 0.0284 0.0333 0.0371 0.0420 Hastelloy, Rene (12-18) Speed & Feed Recommendations S Feed (mm/min) 45 58 58 57 50 45 41 Profile 66 RPM 3474 2605 2084 1737 1303 1042 834 TITANIUM ALLOYS ≤ 0.5 ≤ 1.5 (52-79) Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.070 Pure Ttanium, Ti6Al4V, ≤ 350 Bhn Feed (mm/min) 333 417 417 417 367 333 292 Ti6Al2Sn4Zr2Mo, or 52 RPM 2747 2060 1648 1373 1030 824 659 Ti4Al4Mo2Sn0.5Si ≤ 38 HRc Slot 1 ≤1 (41-62) Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.070 Feed (mm/min) 264 330 330 330 290 264 231 TITANIUM ALLOYS Profile 23 RPM 1212 909 727 606 454 364 291 (DIFFICULT) ≤ 0.5 ≤ 1.5 Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.071 Ti10Al2Fe3Al, ≤ 440 Bhn (18-27) Feed (mm/min) 116 145 145 145 128 116 103 Ti5Al5V5Mo3Cr, or Ti7Al4Mo, ≤ 47 HRc Slot 18 RPM 969 727 582 485 364 291 233 Ti3Al8V6Cr4Zr4Mo, 1 ≤1 Fz 0.019 0.032 0.040 0.048 0.056 0.064 0.071 Ti6Al6V6Sn, (15-22) Ti15V3 Cr3Sn3Al Feed (mm/min) 93 116 116 116 102 93 83 Note: TOOLWIZARD®2.1 • Bhn (Brinell) HRc (Rockwell C) • rpm = (Vc x 1000) / (D1 x 3.14) www.sgstoolwizard.com • mm/min = Fz x 5 x rpm • ramp at 5 degrees or less, using slotting speed and feed rates (do not plunge) • reduce speed and feed for materials harder than listed • reduce feed and Ae when finish milling (.02 x D1 maximum) • refer to the KYOCERA SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com) www.kyocera-sgstool.com 15