Ap Series Ae Ae Diameter (D1) Z5, Z5CR Vc (inch) Fractional Hardness Ae x D1 Ap x D1 (sfm) 1/8 1/4 3/8 1/2 5/8 3/4 1 Profile 80 RPM 2445 1222 815 611 489 407 306 SUPER ALLOYS ≤ 0.5 ≤ 1.5 (64-96) Fz 0.00025 0.00068 0.00128 0.00170 0.00187 0.00204 0.00238 (NICKEL , COBALT, ≤ 300 Bhn Feed (ipm) 3.1 4.2 5.2 5.2 4.6 4.2 3.6 IRON BASE) or 65 RPM 1986 993 662 497 397 331 248 Inconel 601, 617, 625, ≤ 32 HRc Slot Z-Carb HPR Incoloy, Monel 400 1 ≤1 (52-78) Fz 0.00025 0.00068 0.00128 0.00170 0.00187 0.00204 0.00238 Feed (ipm) 2.5 3.4 4.2 4.2 3.7 3.4 3.0 Profile 62 RPM 1895 947 632 474 379 316 237 SUPER ALLOYS ≤ 0.5 ≤ 1.5 Fz 0.00018 0.00048 0.00090 0.00120 0.00130 0.00140 0.00170 (NICKEL, COBALT, ≤ 400 Bhn (50-74) Feed (ipm) 1.7 2.3 2.8 2.8 2.5 2.2 2.0 IRON BASE) or Inconel 718, X-750, ≤ 43 HRc Slot 50 RPM 1528 764 509 382 306 255 191 | Incoloy, Waspaloy, 1 ≤1 Fz 0.00018 0.00048 0.00090 0.00120 0.00130 0.00140 0.00170 Hastelloy, Rene (40-60) Speed & Feed Recommendations Feed (ipm) 1.4 1.8 2.3 2.3 2.0 1.8 1.6 S 215 RPM 6570 3285 2190 1643 1314 1095 821 Profile TITANIUM ALLOYS ≤ 0.5 ≤ 1.5 (172-258) Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 Pure Ttanium, Ti6Al4V, ≤ 350 Bhn Feed (ipm) 9.9 13.1 16.4 16.4 14.5 13.1 11.5 Ti6Al2Sn4Zr2Mo, or 170 RPM 5195 2598 1732 1299 1039 866 649 Ti4Al4Mo2Sn0.5Si ≤ 38 HRc Slot 1 ≤1 (136-204) Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 Feed (ipm) 7.8 10.4 13.0 13.0 11.4 10.4 9.1 TITANIUM ALLOYS Profile 75 RPM 2292 1146 764 573 458 382 287 (DIFFICULT) ≤ 0.5 ≤ 1.5 Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 Ti10Al2Fe3Al, ≤ 440 Bhn (60-90) Feed (ipm) 3.4 4.6 5.7 5.7 5.0 4.6 4.0 Ti5Al5V5Mo3Cr, or Ti7Al4Mo, ≤ 47 HRc Slot 60 RPM 1834 917 611 458 367 306 229 Ti3Al8V6Cr4Zr4Mo, 1 ≤1 Fz 0.0003 0.0008 0.0015 0.0020 0.0022 0.0024 0.0028 Ti6Al6V6Sn, (48-72) Ti15V3 Cr3Sn3Al Feed (ipm) 2.8 3.7 4.6 4.6 4.0 3.7 3.2 Note: TOOLWIZARD®2.1 • Bhn (Brinell) HRc (Rockwell C) • rpm = Vc x 3.82 / D1 www.sgstoolwizard.com • ipm = Fz x 5 x rpm • ramp at 5 degrees or less, using slotting speed and feed rates (do not plunge) • reduce speed and feed for materials harder than listed • reduce feed and Ae when finish milling (.02 x D1 maximum) • refer to the KYOCERA SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com) www.kyocera-sgstool.com 13