Каталог SGS фрезы для труднообрабатываемых материалов Series 33 - страница 5

Increased Feed Rates Increased Material Removal Increased Tool Life RESULTS The changes made to the application combined with the high performance geometry of the KSPT Series 33 End Mill resulted in an annual gain of 104.25 production hours. In addition to meeting the goal for improved cycle times, tool life was increased from 20 to 240 parts per tool. This reduced the tooling cost per part by 91%, allowing the end user to achieve a total annual cost savings of $263,100. CYCLE TIME SAVED PER PART 16.68 Seconds MACHINE COST SAVED ANNUALLY $10,425 NUMBER OF PARTS PER YEAR 22,500 TOOL LIFE IMPROVEMENT 220 Additional Parts CYCLE TIME SAVED ANNUALLY 104.25 Hours TOOLING COST SAVED PER PART $11.23 COST TO MACHINE PER HOUR $100 TOOLING COST SAVED ANNUALLY $252,675 CONCLUSION KSPT was able to achieve the pri- mary goals of cycle time reduc- $300,000 tion and decreased tooling cost by recommending a high per- $250,000 $263,100 formance tool for the applica- $200,000 $252,675 tion. This allowed for increased $150,000 feed and speed rates, resulted in greater metal removal rates and $100,000 drastically improved tool life. $50,000 $0 $263,100 ANNUAL TOOLING TOTAL ANNUAL COST SAVINGS COST SAVINGS ANNUAL COST SAVINGS 13 DAYS ADDITIONAL PRODUCTIVITY COMPETITOR KSPT 91% NUMBER OF PARTS PER TOOL 250 200 240 PARTS REDUCTION IN TOOLING COST 150 100 50 20 PARTS 0 COMPETITOR KSPT The KSPT Series 33 End Mill allowed for a 1100% increase!