ISOTURN INSERTS IC830 IC8250 IC6015 IC8150 IC806 IC20 IC806IC907 IC807 IC907 45º 90° 75º 45º SNMG-TF 75º Double-Sided Square Inserts for Machining a Wide Range IC=L 45° of Materials at Medium 75º Cutting Conditions RE S Dimensions Tough 1 Hard Recommended Machining Data ap f Designation IC S RE (mm) (mm/rev) SNMG 090304-TF 9.52 3.17 0.40 • 0.80-3.00 0.10-0.30 SNMG 120404-TF 12.70 4.76 0.40 • • 1.00-4.00 0.12-0.35 SNMG 120408-TF 12.70 4.76 0.80 • • • • • • 1.00-4.00 0.13-0.35 SNMG 120412-TF 12.70 4.76 1.20 • • • • • • 1.50-4.00 0.15-0.40 • For user guide and cutting speed recommendations, see pages 122-134, 236-248 For tools, see pages: C#-MULNR/L-MW (16) • DSBNR/L (40) • DSDNN (39) • DSKNR/L (39) • DSSNR/L (39) • HSK A63WH-MULNR-J12MWX2 (17) • HSK A63WH-MULNR/L-MW (16) • HSK A63WH-MUMNN-MW (17) • MULNR/L-12MW (15) • PSBNR/L (43) • PSDNN (41) • PSDNN-JHP (41) • PSKNR/L (41) • PSSNR/L (42) • PSSNR/L-JHP (42) SNMG-EM-M/R RE90º 45º45º Double-Sided Square Inserts for Medium Machining on IC=L High Temperature Alloys S Dimensions Tough 1 Hard Recommended Machining Data ap f Designation IC S RE (mm) (mm/rev) SNMG 120408-EM-M 12.70 4.76 0.80 • 1.00-3.00 0.20-0.40 SNMG 120408-EM-R 12.70 4.76 0.80 • • 3.00-6.00 0.25-0.50 • Requires the use of RST 443R/L SET - seat when used on DSSNR/L tools and TSN 423-PIN SET seat when used on PSSNR/L-JHP and PSDNN-JHP tools • For user guide and cutting speed recommendations, see pages 122-134, 236-248 For tools, see pages: DSDNN (39) • DSSNR/L (39) • PSDNN (41) • PSDNN-JHP (41) • PSSNR/L (42) • PSSNR/L-JHP (42) The inserts have 4 cutting edges (2 on each side) Advantages with truncated radii – a configuration which facilitates • Increased cutting speed (due to better heat transfer) heat transfer from the cutting area. The two edges • Reduced notch wear (due to 45º approach angle) without chipbreakers (flat) are not used. • Increased feed (the 45° approach angle produces a thin chip) • Increased productivity of up to 50% Toolholders • Ability to machine in two directions with the same tool, These inserts require the use of RST 443R/L SET - special longitudinal and face turning seat when used on DSSNR/L tools and TSN 423-PIN SET seat when used on PSSNR/L-JHP and PSDNN– Chipbreaking Range Chipbreaking Range JHP tools. The standard seats should be replaced with SNMG 120408-EM-M SNMG 120408-EM-R the special ones which have a pin whose purpose is to ap (mm) ap (mm)6.5 prevent using the non-working flat cutting corners. 4.5 65.5 4 5 3.5 4.5 3 4 2.5 3.5 2 3 2.5 1.5 2 1 1.5 0.1 0.2 0.3 0.4 0.5 1 0.15 0.25 0.35 0.45 f (mm/rev) 0.1 0.2 0.3 0.4 0.5 0.15 0.25 0.35 0.45 f (mm/rev) Material: Inconel 718 Vc: Material: Inconel 718 Vc: Correct insert Wrong positioning Orientation pin 50 m/min With coolant 50 m/min With coolant position 176 ISCAR