CHIP SURFER & ROUND LINE APPLICATION EXAMPLE Influence of cutting line width on surface roughness Calculation of cutting line width: br = 2 x CDap Dx (Dd –Dap) Kinematic roughness: Rth = d2 – CD–d––2–D4–––D–b–r–2D MILLING OF HARD MATERIALS Roughing 3D P Center plunging with circular interpolation P Climb milling ae m cutter radius P Edge honing P Small widths of cut P Constant feed rates Milling of full slots in hardened steel M 54 HRC P Spiral-type machining (trochoidal milling) P Constant feed P Constant cutting conditions P Good chip flow (air) Finishing 3D P Avoid complete arc of contact of cutter P Diagonal machining P Hone edges, if radius of geometry is m than cutter radius P Pay attention to bevel angle of ball nose cutters (15°–20°) to avoid eff vc m 0 457