EXAMFOPRLEMCMALACSUTLEARTIOSNPEED OPERATING GUIDELINES SERIES 15V1E, 15VIH OPERATING EXAMPLE GCIAVELNCULATION STEP 1 STEP 2 STEP 3 STEP 4 PARAMETERS GIVEN CSOTNEPVE1RT 38-42 HRC TO STEP S2ELECT DEPTH OF SCTUETP 3 SELECT CHSTIPEP 4 CALCOUPLEARTAETINGPARAMETERS CUTTER = 5V6E-20R01 BRINELL THEN SELECT AND FEEDRATE THICKNESS (CT) FEEDRATE RPM - 860 ICNUSTETERRT ==5UVH6EL-D200R80T1310R-M CONVSERUTR3F8A-C42E HFERECTTOPER MINUSETLEECT DEPTMH OUFLTCIUPTLIER FROSMELTEHCTECHIP FOR THCAELCULATEBRINE(LSLFTHME)N. CSEALLECCUT LATE RPM AND FEEDRAAPTEPLICATIONTTHAIBCKLENESS (CT)UHLD08T3F1E0ERD-RMATE(FULL WIDTHROPFMC-U8T6T0ER)DEPTH OF CUT = .04" NINUSMERBTE=RUOHFLDIN08STE3R1T0SR-=M 5 SURFACE FEET PER MINUTE (SFM).FCOARLCAUL2A.T0E0R"PDMIA. CUTTMEAURPLPTILPICLIAETRIOFNROTFAMOBRLTEHREATIO OUFH3LDF:1O08RTT3H1E0R-M INSERT I(NOFUFHLCL1UW3TTIDERTH) DEPTH OF CUT = .04" FEEDRATE = 172 IPM MNUAMTEBREIRAOL F=INHS1ER3TSP=RE5-HARD FOR A 2.00" DIA. CUTTER FOR RATIO OF 3:1 INSERT IN H13 FEEDRATE = 172 IPM WIDTH OF CUT = 2.00" HMAARTEDRNIAELS=SH=133P8R-4E-2HAHRRDC WIDTH OF CUT = 2.00" EHXATREDNNSEISOSN=L3E8N-4G2THHR=C 6.00"EXTENSION LENGTH = 6.00"*RPM = 860 DOC = .04"*RPM = 8(46050 SFM)DOC = .0F4R"M MULTIPLIER =0.0410"(450 SFM)FRM MULTIPLIER = 40.010" **FEEDRATE = 172 IPM**FEEDRATE = 172 IPM **RRPPMM ==SSFFMMxx3.38.28/2Cu/ tCteurtDteiarmDeitaemr e*te*rFeed*r*atFee=edRrPaMtex=# oRf PinMserxts#xoCfTixnFsReMrts x CT x FRM AAPPPLLIICCAATTIOIONNTATBALBE LE MATERIAL HARDMNAESTSERIAL HARDNESS RRAATTIIOOOOFFEXETXETNESNIOSNIOLENNGLETHNGTHTO CUTTER DIAMETERTO CUTTER DIAMETERGREATERGTRHEAANT8E:R1THAN 8:1FROM 3:1 TO 8F:R1OM 3:1 TO 8:1 LESS THAN 3:1 LESS THAN 3:1 BRINELL (HB) ROCBKWRIENLLE(LHLR(CH)B) ROCKWELL (HRC) DEPTH OF CUT 200 15 DE(PDTOHC)OF CUT FROM .01" TO .03" FROM .02" TO .06" FROM .04" TO .08" 225 20200 15 (DOC)FEEDRATE MULTIPLIERFEEDRA(FTREMM) ULTIPLIER(FRM)FROM .01" TO .03" FROM .02" TO .06" FROM .04" TO .08" 250275345300345325350 242252925033242753830020242932 375 40325 34 FIGURE 1 400 43350 38 425 46375 40 PROGRAM ALL FORMMASTERSPEED CUTTERS 400 43 AS THOUGH THEY ARE BULLNOSE CUTTERS 425 46 WITH .118”/ 3.0MM CORNER RADII. THIS METHOD WILL BOTH ENSURE AND MINIMIZE DOC REMAINING STOCK FOR SECONDARY PASSES. R0.118 IN (R3.00 MM) RAMP ANGLES INCHES .750" 1.000" 1.250" 1.500" 2.000" NA 3.000" 4.000" CUTTER DIA. MM 20.00 MM 25.00 MM 32.00 MM 42.00 MM 52.00 MM 66.00 MM 80.00 MM NA RAMP ANGLE (MAX ) 3.5 DEG 3.0 DEG 2.5 DEG 1.6 DEG 1.2 DEG 0.7 DEG 0.5 DEG 0.2 DEG RAMP ANGLES INCHES .750" 1.000" 1.250" 1.500" 2.000" NA 3.000" 4.000" CUTTER DIA. MM 20.00 MM 25.00 MM 32.00 MM 42.00 MM 52.00 MM 66.00 MM 80.00 MM NA RAMP ANGLE (MAX ) 3.5 DEG 3.0 DEG 2.5 DEG 1.6 DEG 1.2 DEG 0.7 DEG 0.5 DEG 0.2 DEG 318