Modular Head Series Tooling by DIJET Tuff Modular Head System Instructions for Tuff Modular Head System Selection of “MSN Carbide shank holder“ In case of using modular head over φ16mm, please select MSN carbide shank whose diameter (φD1) is 1mm or more smaller thanmodular head (φDc). A wrong selection causes damage to the carbide shank. Clearance necessary MSN carbide shank holder more than 0.5mm Neck diameter: φD1 φDc−φD1φ1mm Coolant or air blow is recommended for flushing the chips. Modular head Tool diameter: φDc In case of finishing operation (like Mirror Ball, Mirror Radius etc.), the damage risk of the carbide shank is low. Clearance more than 0.5mm is not necessary. Caution for the mounting on shrink-fit holder. When you use acarbide shank and a modular head onthe shrink-fit holder, please shrink-fit the only carbide shank without mounting a modular head. Please mount amodular head after shrink-fit operation. Note: In case of shrink fit MSN shank+Modular Head together, it will be difficult to loose due to heat desipation. Insert setup installation points of double clamping mechanism type 1 Clean the insert seat by 3 Please spread the 4 Fix the insert to insert 5 Confirm the insert is com- 6brush or air blow beforeattached Moly coat on theseat and confirm. Tigh-pletely fixed, then tightenMake sure to fix installing the insert, and clamp screw. ten the clamp screw the screw for clamp the insert completely remove the chips and dust with torque wrench with set. (The insert can be by tightening the clamp completely. In that time, specified torque as removed ifthe clamp set screw again. please confirm whether follows. loosens even if it doesn‘t there is neither the defor- completely detach) mation nor burr at insert seat. 2 Clean the insert it self. Recommended torque forclamp screw Wrench size Recommended torque T15 3.6N·m T20 6.0N·m B010